IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v192y2020ics0360544219323291.html
   My bibliography  Save this article

Small-scale CCHP systems for waste heat recovery from cement plants: Thermodynamic, sustainability and economic implications

Author

Listed:
  • Nami, Hossein
  • Anvari-Moghaddam, Amjad

Abstract

In this paper, different combined cooling, heating and power (CCHP) systems are introduced and studied for waste heat recovery from a cement plant located in Şanliurfa, Turkey considering domestic applications. One of the systems is based on the steam Rankine cycle and the next is based on recuperative organic Rankine cycle (ORC), while both of them are equipped with a LiBr–H2O absorption chiller to produce cooling. Different working fluids are considered in the ORC simulation. Energy, exergy and exergoeconomic principles are applied to compare the examined systems from thermodynamic, sustainability and economic aspects. It is observed that utilizing siloxanes as the working fluid leads to efficient performance of the ORC. Besides, employed heat recovery steam generator in the Rankine cycle and evaporator in the ORC found to be the most exergy destructive components. Results revealed that the CCHP system operating with ORC (MM as working fluid) has a better performance thermodynamically with energy utilization factor, exergy efficiency and sustainability index of 98.07, 63.6% and 2.747, respectively. This is while, Rankine-based CCHP is economically preferable with a payback period of 4.738 year compared to the system operating with ORC and a payback period of 5.074 year.

Suggested Citation

  • Nami, Hossein & Anvari-Moghaddam, Amjad, 2020. "Small-scale CCHP systems for waste heat recovery from cement plants: Thermodynamic, sustainability and economic implications," Energy, Elsevier, vol. 192(C).
  • Handle: RePEc:eee:energy:v:192:y:2020:i:c:s0360544219323291
    DOI: 10.1016/j.energy.2019.116634
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219323291
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2019.116634?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Arabkoohsar, A. & Dremark-Larsen, M. & Lorentzen, R. & Andresen, G.B., 2017. "Subcooled compressed air energy storage system for coproduction of heat, cooling and electricity," Applied Energy, Elsevier, vol. 205(C), pages 602-614.
    2. Mohammadkhani, F. & Shokati, N. & Mahmoudi, S.M.S. & Yari, M. & Rosen, M.A., 2014. "Exergoeconomic assessment and parametric study of a Gas Turbine-Modular Helium Reactor combined with two Organic Rankine Cycles," Energy, Elsevier, vol. 65(C), pages 533-543.
    3. Yari, Mortaza, 2010. "Exergetic analysis of various types of geothermal power plants," Renewable Energy, Elsevier, vol. 35(1), pages 112-121.
    4. Chang, Huawei & Wan, Zhongmin & Zheng, Yao & Chen, Xi & Shu, Shuiming & Tu, Zhengkai & Chan, Siew Hwa & Chen, Rui & Wang, Xiaodong, 2017. "Energy- and exergy-based working fluid selection and performance analysis of a high-temperature PEMFC-based micro combined cooling heating and power system," Applied Energy, Elsevier, vol. 204(C), pages 446-458.
    5. Shokati, Naser & Ranjbar, Faramarz & Yari, Mortaza, 2015. "Exergoeconomic analysis and optimization of basic, dual-pressure and dual-fluid ORCs and Kalina geothermal power plants: A comparative study," Renewable Energy, Elsevier, vol. 83(C), pages 527-542.
    6. Ahmadi, Pouria & Rosen, Marc A. & Dincer, Ibrahim, 2012. "Multi-objective exergy-based optimization of a polygeneration energy system using an evolutionary algorithm," Energy, Elsevier, vol. 46(1), pages 21-31.
    7. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    8. Wang, Jiangfeng & Dai, Yiping & Gao, Lin, 2009. "Exergy analyses and parametric optimizations for different cogeneration power plants in cement industry," Applied Energy, Elsevier, vol. 86(6), pages 941-948, June.
    9. Karellas, S. & Leontaritis, A.-D. & Panousis, G. & Bellos, E. & Kakaras, E., 2013. "Energetic and exergetic analysis of waste heat recovery systems in the cement industry," Energy, Elsevier, vol. 58(C), pages 147-156.
    10. Madhawa Hettiarachchi, H.D. & Golubovic, Mihajlo & Worek, William M. & Ikegami, Yasuyuki, 2007. "Optimum design criteria for an Organic Rankine cycle using low-temperature geothermal heat sources," Energy, Elsevier, vol. 32(9), pages 1698-1706.
    11. Marty, Fabien & Serra, Sylvain & Sochard, Sabine & Reneaume, Jean-Michel, 2018. "Simultaneous optimization of the district heating network topology and the Organic Rankine Cycle sizing of a geothermal plant," Energy, Elsevier, vol. 159(C), pages 1060-1074.
    12. Zare, V. & Mahmoudi, S.M.S. & Yari, M. & Amidpour, M., 2012. "Thermoeconomic analysis and optimization of an ammonia–water power/cooling cogeneration cycle," Energy, Elsevier, vol. 47(1), pages 271-283.
    13. Ghalandari, Vahab & Majd, Mahdieh Mozaffari & Golestanian, Amir, 2019. "Energy audit for pyro-processing unit of a new generation cement plant and feasibility study for recovering waste heat: A case study," Energy, Elsevier, vol. 173(C), pages 833-843.
    14. Mohammadkhani, Farzad & Ranjbar, Faramarz & Yari, Mortaza, 2015. "A comparative study on the ammonia–water based bottoming power cycles: The exergoeconomic viewpoint," Energy, Elsevier, vol. 87(C), pages 425-434.
    15. Arabkoohsar, A. & Andresen, G.B., 2018. "A smart combination of a solar assisted absorption chiller and a power productive gas expansion unit for cogeneration of power and cooling," Renewable Energy, Elsevier, vol. 115(C), pages 489-500.
    16. Akrami, Ehsan & Chitsaz, Ata & Nami, Hossein & Mahmoudi, S.M.S., 2017. "Energetic and exergoeconomic assessment of a multi-generation energy system based on indirect use of geothermal energy," Energy, Elsevier, vol. 124(C), pages 625-639.
    17. Lake, Andrew & Rezaie, Behanz, 2018. "Energy and exergy efficiencies assessment for a stratified cold thermal energy storage," Applied Energy, Elsevier, vol. 220(C), pages 605-615.
    18. Tabasová, Andrea & Kropáč, Jiří & Kermes, Vít & Nemet, Andreja & Stehlík, Petr, 2012. "Waste-to-energy technologies: Impact on environment," Energy, Elsevier, vol. 44(1), pages 146-155.
    19. Arabkoohsar, A., 2019. "Non-uniform temperature district heating system with decentralized heat pumps and standalone storage tanks," Energy, Elsevier, vol. 170(C), pages 931-941.
    20. Nami, H. & Arabkoohsar, A., 2019. "Improving the power share of waste-driven CHP plants via parallelization with a small-scale Rankine cycle, a thermodynamic analysis," Energy, Elsevier, vol. 171(C), pages 27-36.
    21. Nami, Hossein & Ertesvåg, Ivar S. & Agromayor, Roberto & Riboldi, Luca & Nord, Lars O., 2018. "Gas turbine exhaust gas heat recovery by organic Rankine cycles (ORC) for offshore combined heat and power applications - Energy and exergy analysis," Energy, Elsevier, vol. 165(PB), pages 1060-1071.
    22. Luo, Yu & Wu, Xiao-yu & Shi, Yixiang & Ghoniem, Ahmed F. & Cai, Ningsheng, 2018. "Exergy analysis of an integrated solid oxide electrolysis cell-methanation reactor for renewable energy storage," Applied Energy, Elsevier, vol. 215(C), pages 371-383.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Ronelly De Souza & Melchiorre Casisi & Diego Micheli & Mauro Reini, 2021. "A Review of Small–Medium Combined Heat and Power (CHP) Technologies and Their Role within the 100% Renewable Energy Systems Scenario," Energies, MDPI, vol. 14(17), pages 1-30, August.
    2. Sadi, Meisam & Chakravarty, Krishna Hara & Behzadi, Amirmohammad & Arabkoohsar, Ahmad, 2021. "Techno-economic-environmental investigation of various biomass types and innovative biomass-firing technologies for cost-effective cooling in India," Energy, Elsevier, vol. 219(C).
    3. Razmi, Amir Reza & Soltani, M. & Ardehali, Armin & Gharali, Kobra & Dusseault, M.B. & Nathwani, Jatin, 2021. "Design, thermodynamic, and wind assessments of a compressed air energy storage (CAES) integrated with two adjacent wind farms: A case study at Abhar and Kahak sites, Iran," Energy, Elsevier, vol. 221(C).
    4. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    5. Hossein Nami & Amjad Anvari-Moghaddam & Ahmad Arabkoohsar, 2020. "Thermodynamic, Economic, and Environmental Analyses of a Waste-Fired Trigeneration Plant," Energies, MDPI, vol. 13(10), pages 1-18, May.
    6. Ghavami, Morteza & Gholizadeh, Mohammad & Deymi-Dashtebayaz, Mahdi, 2023. "Parametric study and optimization analysis of a multi-generation system using waste heat in natural gas refinery- an energy and exergoeconomic analysis," Energy, Elsevier, vol. 272(C).
    7. Yang, Liu & Su, Zixiang, 2022. "An eco-friendly and efficient trigeneration system for dual-fuel marine engine considering heat storage and energy deployment," Energy, Elsevier, vol. 239(PA).
    8. Asgari, Armin & Jannatkhah, Javad & Yari, Mortaza & Najafi, Bahman, 2023. "Multi-aspect assessment and multi-objective optimization of sustainable power, heating, and cooling tri-generation system driven by experimentally-produced biodiesels," Energy, Elsevier, vol. 263(PC).
    9. Nami, Hossein & Anvari-Moghaddam, Amjad, 2020. "Geothermal driven micro-CCHP for domestic application – Exergy, economic and sustainability analysis," Energy, Elsevier, vol. 207(C).
    10. Ouyang, Tiancheng & Su, Zixiang & Yang, Rui & Wang, Zhiping & Mo, Xiaoyu & Huang, Haozhong, 2021. "Advanced waste heat harvesting strategy for marine dual-fuel engine considering gas-liquid two-phase flow of turbine," Energy, Elsevier, vol. 224(C).
    11. Griffiths, Steve & Sovacool, Benjamin K. & Furszyfer Del Rio, Dylan D. & Foley, Aoife M. & Bazilian, Morgan D. & Kim, Jinsoo & Uratani, Joao M., 2023. "Decarbonizing the cement and concrete industry: A systematic review of socio-technical systems, technological innovations, and policy options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 180(C).
    12. Razmi, Amir Reza & Arabkoohsar, Ahmad & Nami, Hossein, 2020. "Thermoeconomic analysis and multi-objective optimization of a novel hybrid absorption/recompression refrigeration system," Energy, Elsevier, vol. 210(C).
    13. Aghaziarati, Zeinab & Aghdam, Abolfazl Hajizadeh, 2021. "Thermoeconomic analysis of a novel combined cooling, heating and power system based on solar organic Rankine cycle and cascade refrigeration cycle," Renewable Energy, Elsevier, vol. 164(C), pages 1267-1283.
    14. Konur, Olgun & Yuksel, Onur & Aykut Korkmaz, S. & Ozgur Colpan, C. & Saatcioglu, Omur Y. & Koseoglu, Burak, 2023. "Operation-dependent exergetic sustainability assessment and environmental analysis on a large tanker ship utilizing Organic Rankine cycle system," Energy, Elsevier, vol. 262(PA).
    15. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    16. Li, Xiang & Wu, Junsong & Zhu, Xinyu & Liang, Huixing, 2022. "Agricultural waste-to-energy concerning a biofuel-fed molten carbonate fuel cell toward a novel trigeneration scheme; exergoeconomic/sustainability study and multi-objective optimization," Renewable Energy, Elsevier, vol. 199(C), pages 1189-1209.
    17. Liu, Liuchen & Wu, Jinlu & Zhong, Fen & Gao, Naiping & Cui, Guomin, 2021. "Development of a novel cogeneration system by combing organic rankine cycle and heat pump cycle for waste heat recovery," Energy, Elsevier, vol. 217(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Nami, Hossein & Anvari-Moghaddam, Amjad, 2020. "Geothermal driven micro-CCHP for domestic application – Exergy, economic and sustainability analysis," Energy, Elsevier, vol. 207(C).
    2. Hossein Nami & Amjad Anvari-Moghaddam & Ahmad Arabkoohsar, 2020. "Thermodynamic, Economic, and Environmental Analyses of a Waste-Fired Trigeneration Plant," Energies, MDPI, vol. 13(10), pages 1-18, May.
    3. Razmi, Amir Reza & Arabkoohsar, Ahmad & Nami, Hossein, 2020. "Thermoeconomic analysis and multi-objective optimization of a novel hybrid absorption/recompression refrigeration system," Energy, Elsevier, vol. 210(C).
    4. Zhao, Yajing & Wang, Jiangfeng & Cao, Liyan & Wang, Yu, 2016. "Comprehensive analysis and parametric optimization of a CCP (combined cooling and power) system driven by geothermal source," Energy, Elsevier, vol. 97(C), pages 470-487.
    5. Mohammadzadeh Bina, Saeid & Jalilinasrabady, Saeid & Fujii, Hikari, 2017. "Energy, economic and environmental (3E) aspects of internal heat exchanger for ORC geothermal power plants," Energy, Elsevier, vol. 140(P1), pages 1096-1106.
    6. Jannatabadi, Mohsen & Rahbari, Hamid Reza & Arabkoohsar, Ahmad, 2021. "District cooling systems in Iranian energy matrix, a techno-economic analysis of a reliable solution for a serious challenge," Energy, Elsevier, vol. 214(C).
    7. Nami, H. & Arabkoohsar, A., 2019. "Improving the power share of waste-driven CHP plants via parallelization with a small-scale Rankine cycle, a thermodynamic analysis," Energy, Elsevier, vol. 171(C), pages 27-36.
    8. Lee, Inkyu & Tester, Jefferson William & You, Fengqi, 2019. "Systems analysis, design, and optimization of geothermal energy systems for power production and polygeneration: State-of-the-art and future challenges," Renewable and Sustainable Energy Reviews, Elsevier, vol. 109(C), pages 551-577.
    9. Zhao, Yajing & Wang, Jiangfeng, 2016. "Exergoeconomic analysis and optimization of a flash-binary geothermal power system," Applied Energy, Elsevier, vol. 179(C), pages 159-170.
    10. Tang, Hao & Wu, Huagen & Wang, Xiaolin & Xing, Ziwen, 2015. "Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator," Energy, Elsevier, vol. 90(P1), pages 631-642.
    11. Braimakis, Konstantinos & Mikelis, Angelos & Charalampidis, Antonios & Karellas, Sotirios, 2020. "Exergetic performance of CO2 and ultra-low GWP refrigerant mixtures as working fluids in ORC for waste heat recovery," Energy, Elsevier, vol. 203(C).
    12. Nami, Hossein & Ertesvåg, Ivar S. & Agromayor, Roberto & Riboldi, Luca & Nord, Lars O., 2018. "Gas turbine exhaust gas heat recovery by organic Rankine cycles (ORC) for offshore combined heat and power applications - Energy and exergy analysis," Energy, Elsevier, vol. 165(PB), pages 1060-1071.
    13. Lai, Ngoc Anh & Fischer, Johann, 2012. "Efficiencies of power flash cycles," Energy, Elsevier, vol. 44(1), pages 1017-1027.
    14. Arabkoohsar, A. & Sadi, M., 2020. "A solar PTC powered absorption chiller design for Co-supply of district heating and cooling systems in Denmark," Energy, Elsevier, vol. 193(C).
    15. Shokati, Naser & Ranjbar, Faramarz & Yari, Mortaza, 2015. "Exergoeconomic analysis and optimization of basic, dual-pressure and dual-fluid ORCs and Kalina geothermal power plants: A comparative study," Renewable Energy, Elsevier, vol. 83(C), pages 527-542.
    16. Varma, G.V. Pradeep & Srinivas, T., 2017. "Power generation from low temperature heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 402-414.
    17. Yilmaz, Ceyhun & Koyuncu, Ismail, 2021. "Thermoeconomic modeling and artificial neural network optimization of Afyon geothermal power plant," Renewable Energy, Elsevier, vol. 163(C), pages 1166-1181.
    18. Zare, V. & Mahmoudi, S.M.S., 2015. "A thermodynamic comparison between organic Rankine and Kalina cycles for waste heat recovery from the Gas Turbine-Modular Helium Reactor," Energy, Elsevier, vol. 79(C), pages 398-406.
    19. Wieland, Christoph & Meinel, Dominik & Eyerer, Sebastian & Spliethoff, Hartmut, 2016. "Innovative CHP concept for ORC and its benefit compared to conventional concepts," Applied Energy, Elsevier, vol. 183(C), pages 478-490.
    20. Ibrahim, Thamir K. & Mohammed, Mohammed Kamil & Awad, Omar I. & Abdalla, Ahmed N. & Basrawi, Firdaus & Mohammed, Marwah N. & Najafi, G. & Mamat, Rizalman, 2018. "A comprehensive review on the exergy analysis of combined cycle power plants," Renewable and Sustainable Energy Reviews, Elsevier, vol. 90(C), pages 835-850.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:192:y:2020:i:c:s0360544219323291. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.