IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v166y2019icp142-156.html
   My bibliography  Save this article

A knowledge-driven method of adaptively optimizing process parameters for energy efficient turning

Author

Listed:
  • Xiao, Qinge
  • Li, Congbo
  • Tang, Ying
  • Li, Lingling
  • Li, Li

Abstract

Selection of optimum process parameters is often regarded as an effective strategy for improving energy efficiency during computer numerical control (CNC) turning. Previous optimization methods are typically developed for specific machining configurations. To generalize the energy-aware parametric optimization for multiple machining configurations, we propose a two-stage knowledge-driven method by integrating data mining (DM) techniques and fuzzy logic theory. In the first stage, a modified association rule mining algorithm is developed to discover empirical knowledge, based on which a fuzzy inference engine is established to achieve preliminary optimization. In the second stage, with the knowledge obtained by investigating the effects of parameters on specific energy consumption covering a variety of configurations, an iterative fine-tuning is carried out to realize Pareto-optimization of turning parameters for minimizing specific energy consumption and processing time. The simulation results show that the method has a high potential for enhancing energy efficiency and time efficiency in turning system. Furthermore, compared with three heuristic optimization techniques, i.e. Genetic Algorithm, Ant Colony Algorithm and Particle Swarm Algorithm, the proposed method demonstrates certain superiority.

Suggested Citation

  • Xiao, Qinge & Li, Congbo & Tang, Ying & Li, Lingling & Li, Li, 2019. "A knowledge-driven method of adaptively optimizing process parameters for energy efficient turning," Energy, Elsevier, vol. 166(C), pages 142-156.
    • Handle: RePEc:eee:energy:v:166:y:2019:i:c:p:142-156
    DOI: 10.1016/j.energy.2018.09.191
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218319698
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.09.191?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Astolfi, Davide & Castellani, Francesco & Garinei, Alberto & Terzi, Ludovico, 2015. "Data mining techniques for performance analysis of onshore wind farms," Applied Energy, Elsevier, vol. 148(C), pages 220-233.
    2. Cai, Wei & Liu, Fei & Dinolov, Ognyan & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2018. "Energy benchmarking rules in machining systems," Energy, Elsevier, vol. 142(C), pages 258-263.
    3. Schudeleit, Timo & Züst, Simon & Weiss, Lukas & Wegener, Konrad, 2016. "The Total Energy Efficiency Index for machine tools," Energy, Elsevier, vol. 102(C), pages 682-693.
    4. Schudeleit, Timo & Züst, Simon & Wegener, Konrad, 2015. "Methods for evaluation of energy efficiency of machine tools," Energy, Elsevier, vol. 93(P2), pages 1964-1970.
    5. Le Cam, M. & Daoud, A. & Zmeureanu, R., 2016. "Forecasting electric demand of supply fan using data mining techniques," Energy, Elsevier, vol. 101(C), pages 541-557.
    6. Tuo, Junbo & Liu, Fei & Liu, Peiji & Zhang, Hua & Cai, Wei, 2018. "Energy efficiency evaluation for machining systems through virtual part," Energy, Elsevier, vol. 159(C), pages 172-183.
    7. Liu, Peiji & Liu, Fei & Qiu, Hang, 2017. "A novel approach for acquiring the real-time energy efficiency of machine tools," Energy, Elsevier, vol. 121(C), pages 524-532.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wen, Xuanhao & Cao, Huajun & Li, Hongcheng & Zheng, Jie & Ge, Weiwei & Chen, Erheng & Gao, Xi & Hon, Bernard, 2022. "A dual energy benchmarking methodology for energy-efficient production planning and operation of discrete manufacturing systems using data mining techniques," Energy, Elsevier, vol. 255(C).
    2. Wu, Wenqing & Ma, Xin & Zeng, Bo & Wang, Yong & Cai, Wei, 2019. "Forecasting short-term renewable energy consumption of China using a novel fractional nonlinear grey Bernoulli model," Renewable Energy, Elsevier, vol. 140(C), pages 70-87.
    3. Tangbin Xia & Xiangxin An & Huaqiang Yang & Yimin Jiang & Yuhui Xu & Meimei Zheng & Ershun Pan, 2023. "Efficient Energy Use in Manufacturing Systems—Modeling, Assessment, and Management Strategy," Energies, MDPI, vol. 16(3), pages 1-20, January.
    4. Wang, Jinling & Tian, Yebing & Hu, Xintao & Han, Jinguo & Liu, Bing, 2023. "Integrated assessment and optimization of dual environment and production drivers in grinding," Energy, Elsevier, vol. 272(C).
    5. Armenia Androniceanu & Ioana-Catalina Enache & Elena-Narcisa Valter & Florin-Felix Raduica, 2023. "Increasing Energy Efficiency Based on the Kaizen Approach," Energies, MDPI, vol. 16(4), pages 1-24, February.
    6. Jia, Shun & Cai, Wei & Liu, Conghu & Zhang, Zhongwei & Bai, Shuowei & Wang, Qiuyan & Li, Shuoshuo & Hu, Luoke, 2021. "Energy modeling and visualization analysis method of drilling processes in the manufacturing industry," Energy, Elsevier, vol. 228(C).
    7. Wen, Xuanhao & Cao, Huajun & Hon, Bernard & Chen, Erheng & Li, Hongcheng, 2021. "Energy value mapping: A novel lean method to integrate energy efficiency into production management," Energy, Elsevier, vol. 217(C).
    8. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Liu, Haizhou & Chen, Yanping & Wang, Jin & Xu, Jun, 2023. "Big data-driven correlation analysis based on clustering for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 349(C).
    9. Cai, Wei & Li, Yanqi & Li, Li & Lai, Kee-hung & Jia, Shun & Xie, Jun & Zhang, Yuanhui & Hu, Luoke, 2022. "Energy saving and high efficiency production oriented forward-and-reverse multidirectional turning: Energy modeling and application," Energy, Elsevier, vol. 252(C).
    10. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    11. Benjie Li & Hualin Zheng & Xiao Yang & Liang Guo & Binglin Li, 2020. "Energy Optimization for Motorized Spindle System of Machine Tools under Minimum Thermal Effects and Maximum Productivity Constraints," Energies, MDPI, vol. 13(22), pages 1-17, November.
    12. Ma, Shuaiyin & Zhang, Yingfeng & Lv, Jingxiang & Ge, Yuntian & Yang, Haidong & Li, Lin, 2020. "Big data driven predictive production planning for energy-intensive manufacturing industries," Energy, Elsevier, vol. 211(C).
    13. Ma, Xin & Mei, Xie & Wu, Wenqing & Wu, Xinxing & Zeng, Bo, 2019. "A novel fractional time delayed grey model with Grey Wolf Optimizer and its applications in forecasting the natural gas and coal consumption in Chongqing China," Energy, Elsevier, vol. 178(C), pages 487-507.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jia, Shun & Cai, Wei & Liu, Conghu & Zhang, Zhongwei & Bai, Shuowei & Wang, Qiuyan & Li, Shuoshuo & Hu, Luoke, 2021. "Energy modeling and visualization analysis method of drilling processes in the manufacturing industry," Energy, Elsevier, vol. 228(C).
    2. Shun Jia & Qingwen Yuan & Wei Cai & Qinghe Yuan & Conghu Liu & Jingxiang Lv & Zhongwei Zhang, 2018. "Establishment of an Improved Material-Drilling Power Model to Support Energy Management of Drilling Processes," Energies, MDPI, vol. 11(8), pages 1-16, August.
    3. Cai, Wei & Liu, Fei & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2017. "A tool for assessing the energy demand and efficiency of machining systems: Energy benchmarking," Energy, Elsevier, vol. 138(C), pages 332-347.
    4. Wang, Jinling & Tian, Yebing & Hu, Xintao & Han, Jinguo & Liu, Bing, 2023. "Integrated assessment and optimization of dual environment and production drivers in grinding," Energy, Elsevier, vol. 272(C).
    5. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    6. Cai, Wei & Wang, Lianguo & Li, Li & Xie, Jun & Jia, Shun & Zhang, Xugang & Jiang, Zhigang & Lai, Kee-hung, 2022. "A review on methods of energy performance improvement towards sustainable manufacturing from perspectives of energy monitoring, evaluation, optimization and benchmarking," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    7. Jia, Shun & Yuan, Qinghe & Lv, Jingxiang & Liu, Ying & Ren, Dawei & Zhang, Zhongwei, 2017. "Therblig-embedded value stream mapping method for lean energy machining," Energy, Elsevier, vol. 138(C), pages 1081-1098.
    8. Cai, Wei & Liu, Fei & Zhang, Hua & Liu, Peiji & Tuo, Junbo, 2017. "Development of dynamic energy benchmark for mass production in machining systems for energy management and energy-efficiency improvement," Applied Energy, Elsevier, vol. 202(C), pages 715-725.
    9. Tuo, Junbo & Liu, Fei & Liu, Peiji & Zhang, Hua & Cai, Wei, 2018. "Energy efficiency evaluation for machining systems through virtual part," Energy, Elsevier, vol. 159(C), pages 172-183.
    10. Zhang, Liping & Tang, Qiuhua & Wu, Zhengjia & Wang, Fang, 2017. "Mathematical modeling and evolutionary generation of rule sets for energy-efficient flexible job shops," Energy, Elsevier, vol. 138(C), pages 210-227.
    11. Wang, Anqi & Pei, Yan & Qian, Zheng & Zareipour, Hamidreza & Jing, Bo & An, Jiayi, 2022. "A two-stage anomaly decomposition scheme based on multi-variable correlation extraction for wind turbine fault detection and identification," Applied Energy, Elsevier, vol. 321(C).
    12. Hu, Luoke & Peng, Chen & Evans, Steve & Peng, Tao & Liu, Ying & Tang, Renzhong & Tiwari, Ashutosh, 2017. "Minimising the machining energy consumption of a machine tool by sequencing the features of a part," Energy, Elsevier, vol. 121(C), pages 292-305.
    13. Zou, Jing & Chang, Qing & Arinez, Jorge & Xiao, Guoxian, 2017. "Data-driven modeling and real-time distributed control for energy efficient manufacturing systems," Energy, Elsevier, vol. 127(C), pages 247-257.
    14. Jee-Heon Kim & Nam-Chul Seong & Wonchang Choi, 2020. "Forecasting the Energy Consumption of an Actual Air Handling Unit and Absorption Chiller Using ANN Models," Energies, MDPI, vol. 13(17), pages 1-12, August.
    15. Salvatori, Simone & Benedetti, Miriam & Bonfà, Francesca & Introna, Vito & Ubertini, Stefano, 2018. "Inter-sectorial benchmarking of compressed air generation energy performance: Methodology based on real data gathering in large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 217(C), pages 266-280.
    16. Shang, Zhendong & Gao, Dong & Jiang, Zhipeng & Lu, Yong, 2019. "Towards less energy intensive heavy-duty machine tools: Power consumption characteristics and energy-saving strategies," Energy, Elsevier, vol. 178(C), pages 263-276.
    17. Hu, Yang & Xi, Yunhua & Pan, Chenyang & Li, Gengda & Chen, Baowei, 2020. "Daily condition monitoring of grid-connected wind turbine via high-fidelity power curve and its comprehensive rating," Renewable Energy, Elsevier, vol. 146(C), pages 2095-2111.
    18. Raymond Byrne & Davide Astolfi & Francesco Castellani & Neil J. Hewitt, 2020. "A Study of Wind Turbine Performance Decline with Age through Operation Data Analysis," Energies, MDPI, vol. 13(8), pages 1-18, April.
    19. Tangbin Xia & Xiangxin An & Huaqiang Yang & Yimin Jiang & Yuhui Xu & Meimei Zheng & Ershun Pan, 2023. "Efficient Energy Use in Manufacturing Systems—Modeling, Assessment, and Management Strategy," Energies, MDPI, vol. 16(3), pages 1-20, January.
    20. Zhaohui Feng & Xinru Ding & Hua Zhang & Ying Liu & Wei Yan & Xiaoli Jiang, 2023. "An Energy Consumption Estimation Method for the Tool Setting Process in CNC Milling Based on the Modular Arrangement of Predetermined Time Standards," Energies, MDPI, vol. 16(20), pages 1-18, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:166:y:2019:i:c:p:142-156. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.