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Big data driven predictive production planning for energy-intensive manufacturing industries

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  • Ma, Shuaiyin
  • Zhang, Yingfeng
  • Lv, Jingxiang
  • Ge, Yuntian
  • Yang, Haidong
  • Li, Lin

Abstract

Improving energy and resource efficiency in manufacturing is an important goal for enterprises to sustain their competitive advantages. Predictive production planning is a new solution to achieve such goal, following the direct improvement of energy efficiency and indirect energy savings through better scheduling. With the emergence of new information and communication technologies under the background of Industry 4.0, the amount of various energy and resource data obtained through Internet of Things is reaching the magnitude of big data. It poses a challenge to traditional data processing and mining methods for predictive production. To solve this challenge, in this paper, the big data driven predictive production planning is proposed to improve energy and resource efficiency for energy-intensive manufacturing industries. Additionally, the cube-based energy consumption models and long short-term memory based energy prediction model are established for data preprocessing and mining correspondingly. An industrial case study is presented to process energy big data and predict energy consumption parameters and production status. The performance evaluation results indicate that the proposed long short-term memory models outperform back propagation neural network, autoregressive moving average and support vector regression. Based on data preprocessing and forecasting results, the energy and resource efficiency could be improved during the whole manufacturing process for energy-intensive manufacturing industries.

Suggested Citation

  • Ma, Shuaiyin & Zhang, Yingfeng & Lv, Jingxiang & Ge, Yuntian & Yang, Haidong & Li, Lin, 2020. "Big data driven predictive production planning for energy-intensive manufacturing industries," Energy, Elsevier, vol. 211(C).
    • Handle: RePEc:eee:energy:v:211:y:2020:i:c:s0360544220314274
    DOI: 10.1016/j.energy.2020.118320
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    Cited by:

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    2. Elsisi, Mahmoud & Amer, Mohammed & Dababat, Alya’ & Su, Chun-Lien, 2023. "A comprehensive review of machine learning and IoT solutions for demand side energy management, conservation, and resilient operation," Energy, Elsevier, vol. 281(C).
    3. Yang, Jiaojiao & Sun, Zeyi & Hu, Wenqing & Steinmeister, Louis, 2022. "Joint control of manufacturing and onsite microgrid system via novel neural-network integrated reinforcement learning algorithms," Applied Energy, Elsevier, vol. 315(C).
    4. Ma, Shuaiyin & Ding, Wei & Liu, Yang & Ren, Shan & Yang, Haidong, 2022. "Digital twin and big data-driven sustainable smart manufacturing based on information management systems for energy-intensive industries," Applied Energy, Elsevier, vol. 326(C).
    5. Liu, Shuhan & Sun, Wenqiang, 2023. "Attention mechanism-aided data- and knowledge-driven soft sensors for predicting blast furnace gas generation," Energy, Elsevier, vol. 262(PA).
    6. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Che, Zichang & Qiu, Ziyang & Yuan, Yuxing & Li, Yingnan & Du, Tao & Song, Yanli & Fang, Xin, 2022. "Cost-benefit assessment of manufacturing system using comprehensive value flow analysis," Applied Energy, Elsevier, vol. 310(C).
    7. Ma, Shuaiyin & Huang, Yuming & Liu, Yang & Liu, Haizhou & Chen, Yanping & Wang, Jin & Xu, Jun, 2023. "Big data-driven correlation analysis based on clustering for energy-intensive manufacturing industries," Applied Energy, Elsevier, vol. 349(C).
    8. Ali, Aliyuda, 2021. "Data-driven based machine learning models for predicting the deliverability of underground natural gas storage in salt caverns," Energy, Elsevier, vol. 229(C).
    9. Xian, Huafeng & Che, Jinxing, 2022. "Multi-space collaboration framework based optimal model selection for power load forecasting," Applied Energy, Elsevier, vol. 314(C).
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    11. Mohamed Habib Jabeur & Sonia Mahjoub & Cyril Toublanc, 2023. "Sustainable Production Scheduling with On-Site Intermittent Renewable Energy and Demand-Side Management: A Feed-Animal Case Study," Energies, MDPI, vol. 16(14), pages 1-24, July.

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