IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v146y2018icp82-97.html
   My bibliography  Save this article

Cost-effective strategy for heat exchanger network retrofit

Author

Listed:
  • Akpomiemie, Mary O.
  • Smith, Robin

Abstract

Cost-effective retrofit of heat exchanger networks (HENs) remains a significant challenge. This paper explores different methods for achieving cost-effective retrofit. The first part of this article presents a novel methodology for the application of heat transfer enhancement in HEN retrofit with a fixed network structure considering pressure drop constraints. Heat transfer enhancement is a low-cost option. However, heat transfer enhancement on its own without changes to the network structure provides a limited scope for energy reduction. The second part of this paper presents a new pinch retrofit method that identifies network structural changes sequentially to meet the retrofit target. However, the high capital cost associated with installing new heat exchangers, relocating existing exchangers, and augmenting the heat transfer area of existing heat exchangers most often leads to uneconomic retrofits. Low-cost retrofit requires few modifications. Therefore, the third part of this paper combines the new pinch retrofit method with the use of heat transfer enhancement to provide low-cost retrofit by combining the merits of both approaches. A case study highlights the benefits of the new approach.

Suggested Citation

  • Akpomiemie, Mary O. & Smith, Robin, 2018. "Cost-effective strategy for heat exchanger network retrofit," Energy, Elsevier, vol. 146(C), pages 82-97.
    • Handle: RePEc:eee:energy:v:146:y:2018:i:c:p:82-97
    DOI: 10.1016/j.energy.2017.09.005
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217315116
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.09.005?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Akpomiemie, Mary O. & Smith, Robin, 2016. "Retrofit of heat exchanger networks with heat transfer enhancement based on an area ratio approach," Applied Energy, Elsevier, vol. 165(C), pages 22-35.
    2. Jiang, Ning & Shelley, Jacob David & Doyle, Steve & Smith, Robin, 2014. "Heat exchanger network retrofit with a fixed network structure," Applied Energy, Elsevier, vol. 127(C), pages 25-33.
    3. Akpomiemie, Mary O. & Smith, Robin, 2015. "Retrofit of heat exchanger networks without topology modifications and additional heat transfer area," Applied Energy, Elsevier, vol. 159(C), pages 381-390.
    4. Gadalla, Mamdouh A., 2015. "A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration," Energy, Elsevier, vol. 81(C), pages 159-174.
    5. Pan, Ming & Jamaliniya, Sara & Smith, Robin & Bulatov, Igor & Gough, Martin & Higley, Tom & Droegemueller, Peter, 2013. "New insights to implement heat transfer intensification for shell and tube heat exchangers," Energy, Elsevier, vol. 57(C), pages 208-221.
    6. Pan, Ming & Bulatov, Igor & Smith, Robin, 2016. "Improving heat recovery in retrofitting heat exchanger networks with heat transfer intensification, pressure drop constraint and fouling mitigation," Applied Energy, Elsevier, vol. 161(C), pages 611-626.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hang, Peng & Zhao, Liwen & Liu, Guilian, 2022. "Optimal design of heat exchanger network considering the fouling throughout the operating cycle," Energy, Elsevier, vol. 241(C).
    2. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    3. Lal, Nathan S. & Atkins, Martin J. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Neale, James R., 2019. "Insightful heat exchanger network retrofit design using Monte Carlo simulation," Energy, Elsevier, vol. 181(C), pages 1129-1141.
    4. Boldyryev, Stanislav & Gil, Tatyana & Ilchenko, Mariia, 2022. "Environmental and economic assessment of the efficiency of heat exchanger network retrofit options based on the experience of society and energy price records," Energy, Elsevier, vol. 260(C).
    5. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    6. Zhu, Xiaochen & Fuli, Wang, 2023. "Energy savings bottleneck diagnosis and optimization decision method for industrial auxiliary system based on energy efficiency gap analysis," Energy, Elsevier, vol. 263(PE).
    7. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    8. Pintarič, Zorka Novak & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Kravanja, Zdravko, 2019. "Multi-objective multi-period synthesis of energy efficient processes under variable environmental taxes," Energy, Elsevier, vol. 189(C).
    9. Dizaji, Hamed Sadighi & Pourhedayat, Samira & Aldawi, Fayez & Moria, Hazim & Anqi, Ali E. & Jarad, Fahd, 2022. "Proposing an innovative and explicit economic criterion for all passive heat transfer enhancement techniques of heat exchangers," Energy, Elsevier, vol. 239(PC).
    10. Zdeněk Jegla & Vít Freisleben, 2020. "Practical Energy Retrofit of Heat Exchanger Network Not Containing Utility Path," Energies, MDPI, vol. 13(11), pages 1-16, May.
    11. Keivan Nemati-Amirkolaii & Hedi Romdhana & Marie-Laure Lameloise, 2019. "Pinch Methods for Efficient Use of Water in Food Industry: A Survey Review," Sustainability, MDPI, vol. 11(16), pages 1-26, August.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    2. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    3. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    4. Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.
    5. Kamel, Dina A. & Gadalla, Mamdouh A. & Abdelaziz, Omar Y. & Labib, Mennat A. & Ashour, Fatma H., 2017. "Temperature driving force (TDF) curves for heat exchanger network retrofit – A case study and implications," Energy, Elsevier, vol. 123(C), pages 283-295.
    6. Chin, Hon Huin & Wang, Bohong & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiu-Wang, 2020. "Long-term investment and maintenance planning for heat exchanger network retrofit," Applied Energy, Elsevier, vol. 279(C).
    7. Keivan Nemati-Amirkolaii & Hedi Romdhana & Marie-Laure Lameloise, 2019. "Pinch Methods for Efficient Use of Water in Food Industry: A Survey Review," Sustainability, MDPI, vol. 11(16), pages 1-26, August.
    8. Akpomiemie, Mary O. & Smith, Robin, 2016. "Retrofit of heat exchanger networks with heat transfer enhancement based on an area ratio approach," Applied Energy, Elsevier, vol. 165(C), pages 22-35.
    9. Pan, Ming & Bulatov, Igor & Smith, Robin, 2016. "Improving heat recovery in retrofitting heat exchanger networks with heat transfer intensification, pressure drop constraint and fouling mitigation," Applied Energy, Elsevier, vol. 161(C), pages 611-626.
    10. Christian Langner & Elin Svensson & Simon Harvey, 2020. "A Framework for Flexible and Cost-Efficient Retrofit Measures of Heat Exchanger Networks," Energies, MDPI, vol. 13(6), pages 1-24, March.
    11. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    12. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    13. Zhang, B.J. & Li, J. & Zhang, Z.L. & Wang, K. & Chen, Q.L., 2016. "Simultaneous design of heat exchanger network for heat integration using hot direct discharges/feeds between process plants," Energy, Elsevier, vol. 109(C), pages 400-411.
    14. Tahouni, Nassim & Khoshchehreh, Rezvaneh & Panjeshahi, M. Hassan, 2014. "Debottlenecking of condensate stabilization unit in a gas refinery," Energy, Elsevier, vol. 77(C), pages 742-751.
    15. Pan, Ming & Sikorski, Janusz & Akroyd, Jethro & Mosbach, Sebastian & Lau, Raymond & Kraft, Markus, 2016. "Design technologies for eco-industrial parks: From unit operations to processes, plants and industrial networks," Applied Energy, Elsevier, vol. 175(C), pages 305-323.
    16. Fu, Chao & Gundersen, Truls, 2016. "Correct integration of compressors and expanders in above ambient heat exchanger networks," Energy, Elsevier, vol. 116(P2), pages 1282-1293.
    17. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
    18. Liu, X.G. & He, C. & He, C.C. & Chen, J.J. & Zhang, B.J. & Chen, Q.L., 2017. "A new retrofit approach to the absorption-stabilization process for improving energy efficiency in refineries," Energy, Elsevier, vol. 118(C), pages 1131-1145.
    19. Vela-García, Nicolas & Bolonio, David & Mosquera, Ana María & Ortega, Marcelo F. & García-Martínez, María-Jesús & Canoira, Laureano, 2020. "Techno-economic and life cycle assessment of triisobutane production and its suitability as biojet fuel," Applied Energy, Elsevier, vol. 268(C).
    20. Sheikholeslami, M. & Ganji, D.D., 2016. "Heat transfer enhancement in an air to water heat exchanger with discontinuous helical turbulators; experimental and numerical studies," Energy, Elsevier, vol. 116(P1), pages 341-352.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:146:y:2018:i:c:p:82-97. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.