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A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram

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  • Lal, Nathan S.
  • Walmsley, Timothy G.
  • Walmsley, Michael R.W.
  • Atkins, Martin J.
  • Neale, James R.

Abstract

The aim of this paper is to develop a novel method for the retrofit of Heat Exchanger Networks based on Bridge Retrofit analysis. The method identifies Retrofit Bridges that correspond to energy saving modifications using two new proposed tools: The Heat Surplus-Deficit Table and the Modified Energy Transfer Diagram. These tools both allow the identification and quantification of Retrofit Bridges. These tools have been developed following conventional Pinch Analysis tools such as the Composite Curve and Grand Composite Curve. The connection between the conventional Heat Exchanger Network synthesis tools and the proposed retrofit tools is established to improve understanding of the method and relate it to what is currently used in both literature and industry. The method is demonstrated with a simple illustrative example and a more detail paper mill case study. The paper mill incorporates a paper machine and paper recycling plant and is co-located with a Kraft pulp mill in New Zealand. Results from the retrofit method suggest a retrofit design that will achieve an annualised profit of NZD 570,000/y (USD 414,000/y) with a payback of 2.4 y.

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  • Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.
    • Handle: RePEc:eee:energy:v:155:y:2018:i:c:p:190-204
    DOI: 10.1016/j.energy.2018.05.019
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    References listed on IDEAS

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    1. Akpomiemie, Mary O. & Smith, Robin, 2016. "Retrofit of heat exchanger networks with heat transfer enhancement based on an area ratio approach," Applied Energy, Elsevier, vol. 165(C), pages 22-35.
    2. Gadalla, Mamdouh A., 2015. "A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration," Energy, Elsevier, vol. 81(C), pages 159-174.
    3. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
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    5. Pan, Ming & Bulatov, Igor & Smith, Robin, 2016. "Improving heat recovery in retrofitting heat exchanger networks with heat transfer intensification, pressure drop constraint and fouling mitigation," Applied Energy, Elsevier, vol. 161(C), pages 611-626.
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    8. Kamel, Dina A. & Gadalla, Mamdouh A. & Abdelaziz, Omar Y. & Labib, Mennat A. & Ashour, Fatma H., 2017. "Temperature driving force (TDF) curves for heat exchanger network retrofit – A case study and implications," Energy, Elsevier, vol. 123(C), pages 283-295.
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    Cited by:

    1. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
    2. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    3. Mosadeghkhah, A. & Beheshti, M., 2020. "Heat flow diagram as an extension of bridge retrofit method to save energy in heat exchanger networks," Applied Energy, Elsevier, vol. 267(C).
    4. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    5. Chin, Hon Huin & Wang, Bohong & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiu-Wang, 2020. "Long-term investment and maintenance planning for heat exchanger network retrofit," Applied Energy, Elsevier, vol. 279(C).
    6. Lal, Nathan S. & Atkins, Martin J. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Neale, James R., 2019. "Insightful heat exchanger network retrofit design using Monte Carlo simulation," Energy, Elsevier, vol. 181(C), pages 1129-1141.
    7. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    8. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    9. Florian Schlosser & Heinrich Wiebe & Timothy G. Walmsley & Martin J. Atkins & Michael R. W. Walmsley & Jens Hesselbach, 2020. "Heat Pump Bridge Analysis Using the Modified Energy Transfer Diagram," Energies, MDPI, vol. 14(1), pages 1-24, December.
    10. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    11. Bohong Wang & Jiří Jaromír Klemeš & Petar Sabev Varbanov & Min Zeng, 2020. "An Extended Grid Diagram for Heat Exchanger Network Retrofit Considering Heat Exchanger Types," Energies, MDPI, vol. 13(10), pages 1-14, May.
    12. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2020. "Graphical customisation of process and utility changes for heat exchanger network retrofit using individual stream temperature versus enthalpy plot," Energy, Elsevier, vol. 203(C).

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