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Customised retrofit of heat exchanger network combining area distribution and targeted investment

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  • Lai, Yee Qing
  • Wan Alwi, Sharifah Rafidah
  • Manan, Zainuddin Abdul

Abstract

Heat exchanger network (HEN) retrofit plays a major role in solving environmental issues and improving plants’ performance. Development of HEN retrofit graphical tools has recently focused on detailed representation of existing HEN to facilitate retrofit problem-solving. This work presents a new customised approach for HEN retrofit that uses a combination of individual stream temperature versus enthalpy plot (STEP) to map hot and cold streams, a heat exchanger area versus enthalpy (A vs H) plot to minimise the required overall heat exchanger area and graphical cost screening tool and strategies to steer and customise a retrofit design toward a desired investment payback period. Application of the new retrofit methodology on a sunflower oil production plant shows comparable energy savings and 20% shorter payback period as compared other established retrofit methodologies.

Suggested Citation

  • Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
    • Handle: RePEc:eee:energy:v:179:y:2019:i:c:p:1054-1066
    DOI: 10.1016/j.energy.2019.05.047
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    References listed on IDEAS

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    1. Soltani, Hadi & Shafiei, Sirous, 2011. "Heat exchanger networks retrofit with considering pressure drop by coupling genetic algorithm with LP (linear programming) and ILP (integer linear programming) methods," Energy, Elsevier, vol. 36(5), pages 2381-2391.
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    3. Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.
    4. Gadalla, Mamdouh A., 2015. "A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration," Energy, Elsevier, vol. 81(C), pages 159-174.
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    Cited by:

    1. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    2. Chin, Hon Huin & Wang, Bohong & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiu-Wang, 2020. "Long-term investment and maintenance planning for heat exchanger network retrofit," Applied Energy, Elsevier, vol. 279(C).
    3. Park, Jun Woo & Im, Soo Ik & Lee, Ki Bong, 2023. "Techno-economic optimization of novel energy-efficient solvent deasphalting process using CO2 as a stripping agent," Energy, Elsevier, vol. 263(PB).
    4. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    5. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    6. Bohong Wang & Jiří Jaromír Klemeš & Petar Sabev Varbanov & Min Zeng, 2020. "An Extended Grid Diagram for Heat Exchanger Network Retrofit Considering Heat Exchanger Types," Energies, MDPI, vol. 13(10), pages 1-14, May.
    7. Khairulnadzmi Jamaluddin & Sharifah Rafidah Wan Alwi & Khaidzir Hamzah & Jiří Jaromír Klemeš, 2020. "A Numerical Pinch Analysis Methodology for Optimal Sizing of a Centralized Trigeneration System with Variable Energy Demands," Energies, MDPI, vol. 13(8), pages 1-35, April.
    8. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2020. "Graphical customisation of process and utility changes for heat exchanger network retrofit using individual stream temperature versus enthalpy plot," Energy, Elsevier, vol. 203(C).

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