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Heat exchanger network retrofit with a fixed network structure

Author

Listed:
  • Jiang, Ning
  • Shelley, Jacob David
  • Doyle, Steve
  • Smith, Robin

Abstract

Finding cost effective retrofits for heat exchanger networks remains a challenge. Whilst it is often straightforward to find retrofit changes to an existing network that can improve energy performance, in practice such changes are most often uneconomic. This paper will present an approach to heat exchanger network retrofit around a fixed network structure. Network energy performance is improved through the selective use of heat transfer enhancement. A sensitivity analysis is used to find the most effective heat exchangers to enhance in order to improve the performance of the overall network. The sensitivity analysis used is an extension of a previous sensitivity analysis that was introduced to study network flexibility. The proposed method is applicable for heat exchanger networks involving streams with linear or non-linear physical properties. The enhancement of the most sensitive heat exchangers and avoiding new equipment, together with piping and civil engineering costs, allow much more cost-effective heat exchanger network retrofit.

Suggested Citation

  • Jiang, Ning & Shelley, Jacob David & Doyle, Steve & Smith, Robin, 2014. "Heat exchanger network retrofit with a fixed network structure," Applied Energy, Elsevier, vol. 127(C), pages 25-33.
    • Handle: RePEc:eee:appene:v:127:y:2014:i:c:p:25-33
    DOI: 10.1016/j.apenergy.2014.04.028
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    Citations

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    Cited by:

    1. Christian Langner & Elin Svensson & Simon Harvey, 2020. "A Framework for Flexible and Cost-Efficient Retrofit Measures of Heat Exchanger Networks," Energies, MDPI, vol. 13(6), pages 1-24, March.
    2. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    3. Gadalla, Mamdouh A., 2015. "A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration," Energy, Elsevier, vol. 81(C), pages 159-174.
    4. Tahouni, Nassim & Khoshchehreh, Rezvaneh & Panjeshahi, M. Hassan, 2014. "Debottlenecking of condensate stabilization unit in a gas refinery," Energy, Elsevier, vol. 77(C), pages 742-751.
    5. Kamel, Dina A. & Gadalla, Mamdouh A. & Abdelaziz, Omar Y. & Labib, Mennat A. & Ashour, Fatma H., 2017. "Temperature driving force (TDF) curves for heat exchanger network retrofit – A case study and implications," Energy, Elsevier, vol. 123(C), pages 283-295.
    6. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    7. Chin, Hon Huin & Wang, Bohong & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiu-Wang, 2020. "Long-term investment and maintenance planning for heat exchanger network retrofit," Applied Energy, Elsevier, vol. 279(C).
    8. Akpomiemie, Mary O. & Smith, Robin, 2016. "Retrofit of heat exchanger networks with heat transfer enhancement based on an area ratio approach," Applied Energy, Elsevier, vol. 165(C), pages 22-35.
    9. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    10. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    11. Akpomiemie, Mary O. & Smith, Robin, 2015. "Retrofit of heat exchanger networks without topology modifications and additional heat transfer area," Applied Energy, Elsevier, vol. 159(C), pages 381-390.
    12. Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.
    13. Keivan Nemati-Amirkolaii & Hedi Romdhana & Marie-Laure Lameloise, 2019. "Pinch Methods for Efficient Use of Water in Food Industry: A Survey Review," Sustainability, MDPI, vol. 11(16), pages 1-26, August.
    14. Akpomiemie, Mary O. & Smith, Robin, 2018. "Cost-effective strategy for heat exchanger network retrofit," Energy, Elsevier, vol. 146(C), pages 82-97.
    15. Pan, Ming & Bulatov, Igor & Smith, Robin, 2016. "Improving heat recovery in retrofitting heat exchanger networks with heat transfer intensification, pressure drop constraint and fouling mitigation," Applied Energy, Elsevier, vol. 161(C), pages 611-626.

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