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A heuristic approach for big bucket multi-level production planning problems

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  • AkartunalI, Kerem
  • Miller, Andrew J.

Abstract

Multi-level production planning problems in which multiple items compete for the same resources frequently occur in practice, yet remain daunting in their difficulty to solve. In this paper, we propose a heuristic framework that can generate high quality feasible solutions quickly for various kinds of lot-sizing problems. In addition, unlike many other heuristics, it generates high quality lower bounds using strong formulations, and its simple scheme allows it to be easily implemented in the Xpress-Mosel modeling language. Extensive computational results from widely used test sets that include a variety of problems demonstrate the efficiency of the heuristic, particularly for challenging problems.

Suggested Citation

  • AkartunalI, Kerem & Miller, Andrew J., 2009. "A heuristic approach for big bucket multi-level production planning problems," European Journal of Operational Research, Elsevier, vol. 193(2), pages 396-411, March.
    • Handle: RePEc:eee:ejores:v:193:y:2009:i:2:p:396-411
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    Cited by:

    1. Wu, Tao & Shi, Leyuan & Geunes, Joseph & AkartunalI, Kerem, 2011. "An optimization framework for solving capacitated multi-level lot-sizing problems with backlogging," European Journal of Operational Research, Elsevier, vol. 214(2), pages 428-441, October.
    2. Attila, Öykü Naz & Agra, Agostinho & Akartunalı, Kerem & Arulselvan, Ashwin, 2021. "Robust formulations for economic lot-sizing problem with remanufacturing," European Journal of Operational Research, Elsevier, vol. 288(2), pages 496-510.
    3. Absi, Nabil & van den Heuvel, Wilco, 2019. "Worst case analysis of Relax and Fix heuristics for lot-sizing problems," European Journal of Operational Research, Elsevier, vol. 279(2), pages 449-458.
    4. Kristin Uggen & Marte Fodstad & Vibeke Nørstebø, 2013. "Using and extending fix-and-relax to solve maritime inventory routing problems," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 21(2), pages 355-377, July.
    5. Tao Wu & Leyuan Shi & Joseph Geunes & Kerem Akartunalı, 2012. "On the equivalence of strong formulations for capacitated multi-level lot sizing problems with setup times," Journal of Global Optimization, Springer, vol. 53(4), pages 615-639, August.
    6. Nadjib Brahimi & Tarik Aouam, 2016. "Multi-item production routing problem with backordering: a MILP approach," International Journal of Production Research, Taylor & Francis Journals, vol. 54(4), pages 1076-1093, February.
    7. Wei, Mingyuan & Qi, Mingyao & Wu, Tao & Zhang, Canrong, 2019. "Distance and matching-induced search algorithm for the multi-level lot-sizing problem with substitutable bill of materials," European Journal of Operational Research, Elsevier, vol. 277(2), pages 521-541.
    8. Schepler, Xavier & Balev, Stefan & Michel, Sophie & Sanlaville, Éric, 2017. "Global planning in a multi-terminal and multi-modal maritime container port," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 100(C), pages 38-62.
    9. Kerem Akartunalı & Ioannis Fragkos & Andrew J. Miller & Tao Wu, 2016. "Local Cuts and Two-Period Convex Hull Closures for Big-Bucket Lot-Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 28(4), pages 766-780, November.
    10. Lang, Jan Christian & Shen, Zuo-Jun Max, 2011. "Fix-and-optimize heuristics for capacitated lot-sizing with sequence-dependent setups and substitutions," European Journal of Operational Research, Elsevier, vol. 214(3), pages 595-605, November.
    11. Tao Wu, 2022. "Predictive Search for Capacitated Multi-Item Lot Sizing Problems," INFORMS Journal on Computing, INFORMS, vol. 34(1), pages 385-406, January.
    12. Guido, Rosita & Groccia, Maria Carmela & Conforti, Domenico, 2018. "An efficient matheuristic for offline patient-to-bed assignment problems," European Journal of Operational Research, Elsevier, vol. 268(2), pages 486-503.
    13. Minjiao Zhang & Simge Küçükyavuz & Hande Yaman, 2012. "A Polyhedral Study of Multiechelon Lot Sizing with Intermediate Demands," Operations Research, INFORMS, vol. 60(4), pages 918-935, August.
    14. Almeder, Christian, 2010. "A hybrid optimization approach for multi-level capacitated lot-sizing problems," European Journal of Operational Research, Elsevier, vol. 200(2), pages 599-606, January.
    15. Tao Wu & Leyuan Shi & Jie Song, 2012. "An MIP-based interval heuristic for the capacitated multi-level lot-sizing problem with setup times," Annals of Operations Research, Springer, vol. 196(1), pages 635-650, July.
    16. Marcos Mansano Furlan & Maristela Oliveira Santos, 2017. "BFO: a hybrid bees algorithm for the multi-level capacitated lot-sizing problem," Journal of Intelligent Manufacturing, Springer, vol. 28(4), pages 929-944, April.
    17. Liang, Zhe & He, Yan & Wu, Tao & Zhang, Canrong, 2015. "An informative column generation and decomposition method for a production planning and facility location problem," International Journal of Production Economics, Elsevier, vol. 170(PA), pages 88-96.
    18. Adacher, Ludovica & Cassandras, Christos G., 2014. "Lot size optimization in manufacturing systems: The surrogate method," International Journal of Production Economics, Elsevier, vol. 155(C), pages 418-426.
    19. Kerem Akartunalı & Andrew Miller, 2012. "A computational analysis of lower bounds for big bucket production planning problems," Computational Optimization and Applications, Springer, vol. 53(3), pages 729-753, December.
    20. Gislaine Mara Melega & Silvio Alexandre de Araujo & Reinaldo Morabito, 2020. "Mathematical model and solution approaches for integrated lot-sizing, scheduling and cutting stock problems," Annals of Operations Research, Springer, vol. 295(2), pages 695-736, December.
    21. Correa, Renata Naoko & Scarpin, Cassius Tadeu & Ferrari, Linamara Smaniotto & Arce, Julio Eduardo, 2020. "Application of relax-and-fix heuristic in the aggregation of stands for tactical forest scheduling," Forest Policy and Economics, Elsevier, vol. 119(C).
    22. Tao Wu & Kerem Akartunal? & Raf Jans & Zhe Liang, 2017. "Progressive Selection Method for the Coupled Lot-Sizing and Cutting-Stock Problem," INFORMS Journal on Computing, INFORMS, vol. 29(3), pages 523-543, August.
    23. Zhang, Guoquan & Shang, Jennifer & Li, Wenli, 2011. "Collaborative production planning of supply chain under price and demand uncertainty," European Journal of Operational Research, Elsevier, vol. 215(3), pages 590-603, December.

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