IDEAS home Printed from https://ideas.repec.org/p/vnm/wpdman/186.html
   My bibliography  Save this paper

A data-driven and risk-based prudential approach to validate the DDMRP planning and control system

Author

Listed:
  • Daniela Favaretto

    (Dept. of Management, Università Ca' Foscari Venice)

  • Alessandro Marin

    (Dept. of Management, Università Ca' Foscari Venice)

  • Marco Tolotti

    (Dept. of Management, Università Ca' Foscari Venice)

Abstract

In this paper, we study the single-item dynamic lot-sizing problem in an environment characterized by stochastic demand and lead times. A recent heuristic called Demand Driven MRP, widely implemented using modern ERP systems, proposes an algorithm that is will e ectively tackle this problem. Our primary goal is to propose a theoretical foundation for such a heuristic approach. To this aim, we develop an optimization model inspired by the main principles behind the heuristic algorithm. Specifically, controls are of the type (s(t); S(t)) with timevarying thresholds that react to short-run real orders; in this respect, control is risk-based and data-driven. We also consider service levels derived as tail risk measures to ensure fulfillment of realized demand with a predetermined probability; in this respect, our approach is pruden- tial. Finally, we use our model as a benchmark to theoretically validate and contextualize the aforementioned heuristic.

Suggested Citation

  • Daniela Favaretto & Alessandro Marin & Marco Tolotti, 2021. "A data-driven and risk-based prudential approach to validate the DDMRP planning and control system," Working Papers 09, Department of Management, Università Ca' Foscari Venezia.
  • Handle: RePEc:vnm:wpdman:186
    as

    Download full text from publisher

    File URL: http://virgo.unive.it/wpideas/storage/2021wp09.pdf
    File Function: First version, 2021
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Tadikamalla, Pandu R, 1984. "A comparison of several approximations to the lead time demand distribution," Omega, Elsevier, vol. 12(6), pages 575-581.
    2. Horst Tempelmeier, 2013. "Stochastic Lot Sizing Problems," International Series in Operations Research & Management Science, in: J. MacGregor Smith & Barış Tan (ed.), Handbook of Stochastic Models and Analysis of Manufacturing System Operations, edition 127, chapter 0, pages 313-344, Springer.
    3. Stefan Buehler & Daniel Halbheer, 2011. "Selling when Brand Image Matters," Journal of Institutional and Theoretical Economics (JITE), Mohr Siebeck, Tübingen, vol. 167(1), pages 102-118, March.
    4. Brahimi, Nadjib & Absi, Nabil & Dauzère-Pérès, Stéphane & Nordli, Atle, 2017. "Single-item dynamic lot-sizing problems: An updated survey," European Journal of Operational Research, Elsevier, vol. 263(3), pages 838-863.
    5. Chen, Frank Y. & Krass, Dmitry, 2001. "Inventory models with minimal service level constraints," European Journal of Operational Research, Elsevier, vol. 134(1), pages 120-140, October.
    6. Tempelmeier, Horst, 2007. "On the stochastic uncapacitated dynamic single-item lotsizing problem with service level constraints," European Journal of Operational Research, Elsevier, vol. 181(1), pages 184-194, August.
    7. Osman Alp & Nesim K. Erkip & Refik Güllü, 2003. "Optimal Lot-Sizing/Vehicle-Dispatching Policies Under Stochastic Lead Times and Stepwise Fixed Costs," Operations Research, INFORMS, vol. 51(1), pages 160-166, February.
    8. Noblesse, Ann M. & Boute, Robert N. & Lambrecht, Marc R. & Van Houdt, Benny, 2014. "Lot sizing and lead time decisions in production/inventory systems," International Journal of Production Economics, Elsevier, vol. 155(C), pages 351-360.
    9. Alfares, Hesham K., 2007. "Inventory model with stock-level dependent demand rate and variable holding cost," International Journal of Production Economics, Elsevier, vol. 108(1-2), pages 259-265, July.
    10. Alin Constantin RADASANU, 2016. "Inventory Management, Service Level And Safety Stock," Journal of Public Administration, Finance and Law, Alexandru Ioan Cuza University, Faculty of Economics and Business Administration, vol. 9(9), pages 145-153, June.
    11. Annukka Hejazi & Olli-Pekka Hilmola, 2006. "Manufacturing lot sizing as a source of the Bullwhip Effect: a case study of electronics and furniture supply chains," International Journal of Services and Operations Management, Inderscience Enterprises Ltd, vol. 2(3), pages 237-255.
    12. Baptiste Bahu & Laurent Bironneau & Vincent Hovelaque, 2019. "Compréhension du DDMRP et de son adoption : premiers éléments empiriques," Post-Print halshs-02024594, HAL.
    13. Cannella, Salvatore & Dominguez, Roberto & Ponte, Borja & Framinan, Jose M., 2018. "Capacity restrictions and supply chain performance: Modelling and analysing load-dependent lead times," International Journal of Production Economics, Elsevier, vol. 204(C), pages 264-277.
    14. So, Kut C. & Zheng, Xiaona, 2003. "Impact of supplier's lead time and forecast demand updating on retailer's order quantity variability in a two-level supply chain," International Journal of Production Economics, Elsevier, vol. 86(2), pages 169-179, November.
    15. Jing, Fuying & Chao, Xiangrui, 2021. "A dynamic lot size model with perishable inventory and stockout," Omega, Elsevier, vol. 103(C).
    16. Potter, Andrew & Disney, Stephen M., 2006. "Bullwhip and batching: An exploration," International Journal of Production Economics, Elsevier, vol. 104(2), pages 408-418, December.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Daniela Favaretto & Alessandro Marin & Marco Tolotti, 2023. "A theoretical validation of the DDMRP reorder policy," Computational Management Science, Springer, vol. 20(1), pages 1-28, December.
    2. Sereshti, Narges & Adulyasak, Yossiri & Jans, Raf, 2021. "The value of aggregate service levels in stochastic lot sizing problems," Omega, Elsevier, vol. 102(C).
    3. Gruson, Matthieu & Cordeau, Jean-François & Jans, Raf, 2021. "Benders decomposition for a stochastic three-level lot sizing and replenishment problem with a distribution structure," European Journal of Operational Research, Elsevier, vol. 291(1), pages 206-217.
    4. Brahimi, Nadjib & Absi, Nabil & Dauzère-Pérès, Stéphane & Nordli, Atle, 2017. "Single-item dynamic lot-sizing problems: An updated survey," European Journal of Operational Research, Elsevier, vol. 263(3), pages 838-863.
    5. Akartunalı, Kerem & Dauzère-Pérès, Stéphane, 2022. "Dynamic lot sizing with stochastic demand timing," European Journal of Operational Research, Elsevier, vol. 302(1), pages 221-229.
    6. Kilic, Onur A. & Tunc, Huseyin & Tarim, S. Armagan, 2018. "Heuristic policies for the stochastic economic lot sizing problem with remanufacturing under service level constraints," European Journal of Operational Research, Elsevier, vol. 267(3), pages 1102-1109.
    7. Thevenin, Simon & Ben-Ammar, Oussama & Brahimi, Nadjib, 2022. "Robust optimization approaches for purchase planning with supplier selection under lead time uncertainty," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1199-1215.
    8. Taş, Duygu & Gendreau, Michel & Jabali, Ola & Jans, Raf, 2019. "A capacitated lot sizing problem with stochastic setup times and overtime," European Journal of Operational Research, Elsevier, vol. 273(1), pages 146-159.
    9. Dziuba, Daryna & Almeder, Christian, 2023. "New construction heuristic for capacitated lot sizing problems," European Journal of Operational Research, Elsevier, vol. 311(3), pages 906-920.
    10. Rossi, Roberto & Kilic, Onur A. & Tarim, S. Armagan, 2015. "Piecewise linear approximations for the static–dynamic uncertainty strategy in stochastic lot-sizing," Omega, Elsevier, vol. 50(C), pages 126-140.
    11. Wang, Xun & Disney, Stephen M., 2016. "The bullwhip effect: Progress, trends and directions," European Journal of Operational Research, Elsevier, vol. 250(3), pages 691-701.
    12. Tomasz Brzęczek, 2020. "Optimisation of product portfolio sales and their risk subject to product width and diversity," Review of Managerial Science, Springer, vol. 14(5), pages 1009-1027, October.
    13. Pilar I. Vidal-Carreras & Jose P. Garcia-Sabater & Julio J. Garcia-Sabater, 2017. "A practical model for managing inventories with unknown costs and a budget constraint," International Journal of Production Research, Taylor & Francis Journals, vol. 55(1), pages 118-129, January.
    14. Noordhoek, Marije & Dullaert, Wout & Lai, David S.W. & de Leeuw, Sander, 2018. "A simulation–optimization approach for a service-constrained multi-echelon distribution network," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 114(C), pages 292-311.
    15. Pastore, Erica & Alfieri, Arianna & Zotteri, Giulio, 2019. "An empirical investigation on the antecedents of the bullwhip effect: Evidence from the spare parts industry," International Journal of Production Economics, Elsevier, vol. 209(C), pages 121-133.
    16. Charles, Mehdi & Dauzère-Pérès, Stéphane & Kedad-Sidhoum, Safia & Mazhoud, Issam, 2022. "Motivations and analysis of the capacitated lot-sizing problem with setup times and minimum and maximum ending inventories," European Journal of Operational Research, Elsevier, vol. 302(1), pages 203-220.
    17. Dhanya Shajin & Achyutha Krishnamoorthy & Agassi Z. Melikov & Janos Sztrik, 2022. "Multi-Server Queuing Production Inventory System with Emergency Replenishment," Mathematics, MDPI, vol. 10(20), pages 1-24, October.
    18. Özen, Ulaş & Doğru, Mustafa K. & Armagan Tarim, S., 2012. "Static-dynamic uncertainty strategy for a single-item stochastic inventory control problem," Omega, Elsevier, vol. 40(3), pages 348-357.
    19. Duo Xu & Christopher Gan & Zhaohua Li & Pengcheng Wang, 2021. "Earnings, Working Capital and Dividend Payout: Evidence from the London Stock Exchange," Annals of Economics and Finance, Society for AEF, vol. 22(2), pages 421-449, November.
    20. Bouchery, Yann & Hezarkhani, Behzad & Stauffer, Gautier, 2022. "Coalition formation and cost sharing for truck platooning," Transportation Research Part B: Methodological, Elsevier, vol. 165(C), pages 15-34.

    More about this item

    Keywords

    Inventory management; Manufacturing resource planning; Data-driven demand planning; Tail risk measures; DDMRP;
    All these keywords.

    NEP fields

    This paper has been announced in the following NEP Reports:

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:vnm:wpdman:186. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Marco LiCalzi (email available below). General contact details of provider: https://edirc.repec.org/data/mdvenit.html .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.