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A robust optimisation model for hybrid remanufacturing and manufacturing systems under uncertain return quality and market demand

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  • Shuihua Han
  • Weina Ma
  • Ling Zhao
  • Xuelian Zhang
  • Ming K. Lim
  • Shuangyuan Yang
  • Stephen Leung

Abstract

In remanufacturing research, most researchers predominantly emphasised on the recovery of whole product (core) rather than at the component level due to its complexity. In contrast, this paper addresses the challenges to focus on remanufacturing through component recovery, so as to solve production planning problems of hybrid remanufacturing and manufacturing systems. To deal with the uncertainties of quality and quantity of product returns, the processing time of remanufacturing, remanufacturing costs, as well as market demands, a robust optimisation model was developed in this research and a case study was used to evaluate its effectiveness and efficiency. To strengthen this research, a sensitivity analysis of the uncertain parameters and the original equipment manufacturer’s (OEM’s) pricing strategy was also conducted. The research finding shows that the market demand volatility leads to a significant increase in the under fulfilment and a reduction in OEM’s profit. On the other hand, recovery cost reduction, as endogenous cost saving, encourages the OEM to produce more remanufactured products with the increase in market demand. Furthermore, the OEM may risk profit loss if they raise the price of new products, and inversely, they could gain more if the price of remanufactured products is raised.

Suggested Citation

  • Shuihua Han & Weina Ma & Ling Zhao & Xuelian Zhang & Ming K. Lim & Shuangyuan Yang & Stephen Leung, 2016. "A robust optimisation model for hybrid remanufacturing and manufacturing systems under uncertain return quality and market demand," International Journal of Production Research, Taylor & Francis Journals, vol. 54(17), pages 5056-5072, September.
  • Handle: RePEc:taf:tprsxx:v:54:y:2016:i:17:p:5056-5072
    DOI: 10.1080/00207543.2016.1145815
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    1. Rafael Diaz & Erika Marsillac, 2017. "Evaluating strategic remanufacturing supply chain decisions," International Journal of Production Research, Taylor & Francis Journals, vol. 55(9), pages 2522-2539, May.
    2. Liao, Haolan & Zhang, Qingyu & Li, Lu, 2023. "Optimal procurement strategy for multi-echelon remanufacturing systems under quality uncertainty," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 170(C).
    3. Christian Scheller & Kerstin Schmidt & Thomas Stefan Spengler, 2021. "Decentralized master production and recycling scheduling of lithium-ion batteries: a techno-economic optimization model," Journal of Business Economics, Springer, vol. 91(2), pages 253-282, March.
    4. Scheller, Christian & Schmidt, Kerstin & Spengler, Thomas S., 2023. "Effects of network structures on the production planning in closed-loop supply chains – A case study based analysis for lithium-ion batteries in Europe," International Journal of Production Economics, Elsevier, vol. 262(C).

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