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A Systematic Cycle Time Reduction Procedure for Enhancing the Competitiveness and Sustainability of a Semiconductor Manufacturer

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  • Toly Chen

    (Department of Industrial Engineering and Systems Management, Feng Chia University, 100, Wenhwa Road, Seatwen, Taichung City 407, Taiwan)

Abstract

Cycle time reduction plays an important role in improving the competitiveness and sustainability of a semiconductor manufacturer. However, in the past, cycle time reduction was usually unplanned owing to the lack of a systematic and quantitative procedure. To tackle this problem, a systematic procedure was established in this study for planning cycle time reduction actions to enhance the competitiveness and sustainability of a semiconductor manufacturer. First, some controllable factors that are influential to the job cycle time are identified. Subsequently, the relationship between the controllable factors and the job cycle time is fitted with a back propagation network. Based on this relationship, actions to shorten the job cycle time can be planned. The feasibility and effectiveness of an action have to be assessed before it can be taken in practice. An example containing the real data of hundreds of jobs has been used to illustrate the applicability of the proposed methodology. In addition, the financial benefits of the cycle time reduction action were analyzed, which provided the evidence that the proposed methodology enabled the sustainable development of the semiconductor manufacturer, since capital adequacy is very important in the semiconductor manufacturing industry.

Suggested Citation

  • Toly Chen, 2013. "A Systematic Cycle Time Reduction Procedure for Enhancing the Competitiveness and Sustainability of a Semiconductor Manufacturer," Sustainability, MDPI, vol. 5(11), pages 1-16, November.
    • Handle: RePEc:gam:jsusta:v:5:y:2013:i:11:p:4637-4652:d:30172
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    References listed on IDEAS

    as
    1. Nazzal, Dima & Mollaghasemi, Mansooreh & Anderson, Dave, 2006. "A simulation-based evaluation of the cost of cycle time reduction in Agere Systems wafer fabrication facility--a case study," International Journal of Production Economics, Elsevier, vol. 100(2), pages 300-313, April.
    2. S. Thomas McCormick & Michael L. Pinedo & Scott Shenker & Barry Wolf, 1989. "Sequencing in an Assembly Line with Blocking to Minimize Cycle Time," Operations Research, INFORMS, vol. 37(6), pages 925-935, December.
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    Citations

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    Cited by:

    1. Fengyi Lin & Sheng-Wei Lin & Wen-Min Lu, 2018. "Sustainability Assessment of Taiwan’s Semiconductor Industry: A New Hybrid Model Using Combined Analytic Hierarchy Process and Two-Stage Additive Network Data Envelopment Analysis," Sustainability, MDPI, vol. 10(11), pages 1-16, November.
    2. Toly Chen, 2014. "Strengthening the Competitiveness and Sustainability of a Semiconductor Manufacturer with Cloud Manufacturing," Sustainability, MDPI, vol. 6(1), pages 1-16, January.
    3. Toly Chen & Yu-Cheng Wang, 2014. "Enhancing the Effectiveness of Cycle Time Estimation in Wafer Fabrication-Efficient Methodology and Managerial Implications," Sustainability, MDPI, vol. 6(8), pages 1-22, August.
    4. Toly Chen & Hsin-Chieh Wu, 2017. "A new cloud computing method for establishing asymmetric cycle time intervals in a wafer fabrication factory," Journal of Intelligent Manufacturing, Springer, vol. 28(5), pages 1095-1107, June.
    5. Waleed Rashad & Zlatko Nedelko, 2020. "Global Sourcing Strategies: A Framework for Lean, Agile, and Leagile," Sustainability, MDPI, vol. 12(17), pages 1-29, September.

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