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Study on Performance of a Modified Two-Stage Piston Expander Based on Spray Heat Transfer

Author

Listed:
  • Qihui Yu

    (Department of Mechanical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, China
    Pneumatic and Thermodynamic Energy Storage and Supply, Beijing Key Laboratory, Beijing 100191, China
    Department of Mechanical, Materials and Manufacturing Engineering, University of Nottingham, Nottingham NG7 2RD, UK)

  • Xiaodong Li

    (Department of Mechanical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, China)

  • Zhigang Wei

    (Department of Mechanical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, China)

  • Guoxin Sun

    (Department of Mechanical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, China)

  • Xin Tan

    (Department of Mechanical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, China)

Abstract

To fully use high-pressure air, the two-stage piston expander (TSPE) has been widely studied. The following factors obstruct the use of the TSPE: A high expansion ratio will inevitably result in a lower air temperature in the cylinder, causing adverse effects such as ice blockage and lubricating oil freezing; the residual air from the I-stage cylinder will all flow into the II-stage cylinder, causing a large reverse force to the I-stage piston during the working process. To address the above problems, a modified two-stage piston expander (M-TSPE) based on spray heat transfer is proposed. Firstly, the working principle of the M-TSPE is introduced, followed by the construction of a mathematical model of the M-TSPE. Secondly, the valve-timing of the M-TSPE is determined and compared with the output power and efficiency of the TSPE. The output power and efficiency of the M-TSPE are increased by 57.58% and 13.28%, respectively. Then, the performance parameters of the M-TSPE with and without spray are compared and analyzed. Finally, parameter analysis is carried out on the air/water mass ratio and water mist particle size. Results show that when the intake pressure and load torque are set to 3 MPa and 150 N·m, respectively, the output power of the M-TSPE without spray is 14.22 kW and the output power of the M-TSPE with spray is 16.08 kW, which is a 13.08% increase in output power. The average air temperatures in the I-stage cylinder of the M-TSPE with and without spray are 321 K and 263 K, respectively, and the average air temperature in the I-stage cylinder is enhanced by 58 K. The output performance of the M-TSPE can be improved by increasing the mass ratio of the water mist in the cylinder and decreasing the particle size of the water mist.

Suggested Citation

  • Qihui Yu & Xiaodong Li & Zhigang Wei & Guoxin Sun & Xin Tan, 2022. "Study on Performance of a Modified Two-Stage Piston Expander Based on Spray Heat Transfer," Sustainability, MDPI, vol. 14(19), pages 1-20, October.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:19:p:12764-:d:935416
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    References listed on IDEAS

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