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AI-Driven Transformations in Manufacturing: Bridging Industry 4.0, 5.0, and 6.0 in Sustainable Value Chains

Author

Listed:
  • Andrés Fernández-Miguel

    (Faculty of Economics and Business Administration (ICADE), Comillas Pontifical University, 28015 Madrid, Spain
    Department of Business Administration (ADO), Rey Juan Carlos University, 28933 Madrid, Spain)

  • Fernando Enrique García-Muiña

    (Department of Business Administration (ADO), Rey Juan Carlos University, 28933 Madrid, Spain)

  • Susana Ortíz-Marcos

    (School of Engineering (ICAI), Comillas Pontifical University, 28015 Madrid, Spain)

  • Mariano Jiménez-Calzado

    (School of Engineering (ICAI), Comillas Pontifical University, 28015 Madrid, Spain)

  • Alfonso P. Fernández del Hoyo

    (Faculty of Economics and Business Administration (ICADE), Comillas Pontifical University, 28015 Madrid, Spain)

  • Davide Settembre-Blundo

    (Faculty of Economics and Business Administration (ICADE), Comillas Pontifical University, 28015 Madrid, Spain
    Innovability Unit, Gresmalt Group, 41049 Sassuolo, Italy)

Abstract

This study investigates how AI-driven innovations are reshaping manufacturing value chains through the transition from Industry 4.0 to Industry 6.0, particularly in resource-intensive sectors such as ceramics. Addressing a gap in the literature, the research situates the evolution of manufacturing within the broader context of digital transformation, sustainability, and regulatory demands. A mixed-methods approach was employed, combining semi-structured interviews with key industry stakeholders and an extensive review of secondary data, to develop an Industry 6.0 model tailored to the ceramics industry. The findings demonstrate that artificial intelligence, digital twins, and cognitive automation significantly enhance predictive maintenance, real-time supply chain optimization, and regulatory compliance, notably with the Corporate Sustainability Reporting Directive (CSRD). These technological advancements also facilitate circular economy practices and cognitive logistics, thereby fostering greater transparency and sustainability in B2B manufacturing networks. The study concludes that integrating AI-driven automation and cognitive logistics into digital ecosystems and supply chain management serves as a strategic enabler of operational resilience, regulatory alignment, and long-term competitiveness. While the industry-specific focus may limit generalizability, the study underscores the need for further research in diverse manufacturing sectors and longitudinal analyses to fully assess the long-term impact of AI-enabled Industry 6.0 frameworks.

Suggested Citation

  • Andrés Fernández-Miguel & Fernando Enrique García-Muiña & Susana Ortíz-Marcos & Mariano Jiménez-Calzado & Alfonso P. Fernández del Hoyo & Davide Settembre-Blundo, 2025. "AI-Driven Transformations in Manufacturing: Bridging Industry 4.0, 5.0, and 6.0 in Sustainable Value Chains," Future Internet, MDPI, vol. 17(9), pages 1-22, September.
    • Handle: RePEc:gam:jftint:v:17:y:2025:i:9:p:430-:d:1754350
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    References listed on IDEAS

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