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Electricity and Heat Demand in Steel Industry Technological Processes in Industry 4.0 Conditions

Author

Listed:
  • Bożena Gajdzik

    (Faculty of Materials Engineering, Silesian University of Technology, 44-100 Gliwice, Poland)

  • Radosław Wolniak

    (Faculty of Organization and Management, Silesian University of Technology, 44-100 Gliwice, Poland)

  • Wieslaw Wes Grebski

    (Penn State Hazleton, Pennsylvania State University, 76 University Drive, Hazleton, PA 18202-8025, USA)

Abstract

The publication presents heat and electricity management in the Polish steel industry. The paper is based on actual data on heat and electricity consumption and intensity by processes in the steel industry in Poland in Industry 4.0 conditions. Two steel production processes are used in Poland: EAF Electric Arc Furnace and BOF Basic Oxygen Furnace. The analysis is an analysis of actual data is used to characterise the electricity and heat consumption by processes in the Polish steel industry. The analysis shows that the EAF technology is always more electricity intensive and the BOF technology more heat intensive. On the basis of conducted analysis, it can be concluded that pro-environmental innovations in the steel industry should first aim to reduce the electricity consumption of EAF technology and the heat consumption of BOF. An analysis of data for Poland for the period 2004–2020 shows that both cases occurred. The study shows that the heat consumption of BOF technologies has been steadily decreasing since 2010, and the electricity consumption of EAF technologies has been decreasing throughout the period under review. It can be concluded from this that the Polish steel industry is adapting to pro-environmental requirements and, through the introduction of technological innovations, is moving towards the concept of sustainable steel production according to green steel principles. The decrease in energy intensity (means electricity) of steel produced according to EAF technology is an important issue, as the high energy intensity of EAF processes affects the overall energy intensity of the steel production in Poland. In the future, the use of new innovative technological solutions, including solutions based on Industry 4.0 principles, should help the Polish steel industry to further reduce the level of electricity and heat consumption. The driving force behind the investment is the boom in the steel market. The authors made a short-term forecasts of steel production (2022–2025). The annual forecasts determined and analyses made were used to determine the heat and energy consumption of the Polish steel industry up to 2025.

Suggested Citation

  • Bożena Gajdzik & Radosław Wolniak & Wieslaw Wes Grebski, 2023. "Electricity and Heat Demand in Steel Industry Technological Processes in Industry 4.0 Conditions," Energies, MDPI, vol. 16(2), pages 1-29, January.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:2:p:787-:d:1030648
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    References listed on IDEAS

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    12. Bozena Gajdzik, 2022. "How Steel Mills Transform into Smart Mills: Digital Changes and Development Determinants in the Polish Steel Industry," European Research Studies Journal, European Research Studies Journal, vol. 0(1), pages 27-42.
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    Cited by:

    1. Bożena Gajdzik & Magdalena Jaciow & Radosław Wolniak & Robert Wolny & Wieslaw Wes Grebski, 2023. "Assessment of Energy and Heat Consumption Trends and Forecasting in the Small Consumer Sector in Poland Based on Historical Data," Resources, MDPI, vol. 12(9), pages 1-33, September.
    2. Bożena Gajdzik & Magdalena Jaciow & Radosław Wolniak & Robert Wolny & Wieslaw Wes Grebski, 2023. "Energy Behaviors of Prosumers in Example of Polish Households," Energies, MDPI, vol. 16(7), pages 1-26, March.
    3. Bożena Gajdzik & Radosław Wolniak & Wies Grebski, 2023. "Process of Transformation to Net Zero Steelmaking: Decarbonisation Scenarios Based on the Analysis of the Polish Steel Industry," Energies, MDPI, vol. 16(8), pages 1-36, April.
    4. Katarzyna Tobór-Osadnik & Bożena Gajdzik & Grzegorz Strzelec, 2023. "Configurational Path of Decarbonisation Based on Coal Mine Methane (CMM): An Econometric Model for the Polish Mining Industry," Sustainability, MDPI, vol. 15(13), pages 1-16, June.
    5. Izabela Jonek-Kowalska, 2023. "Motives for the Use of Photovoltaic Installations in Poland against the Background of the Share of Solar Energy in the Structure of Energy Resources in the Developing Economies of Central and Eastern ," Resources, MDPI, vol. 12(8), pages 1-25, July.

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