IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i10p4239-d1152484.html
   My bibliography  Save this article

Optimization and Analysis of an Integrated Liquefaction Process for Hydrogen and Natural Gas Utilizing Mixed Refrigerant Pre-Cooling

Author

Listed:
  • Fengyuan Yan

    (Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China
    National Engineering Research Center for Oil and Gas Pipeline Transmission Safety/Key Laboratory of Ministry of Petroleum Engineering/Beijing Key Laboratory of Urban Oil and Gas Transmission and Distribution Technology, China University of Petroleum (Beijing), Beijing 102249, China)

  • Jinliang Geng

    (National Engineering Research Center for Oil and Gas Pipeline Transmission Safety/Key Laboratory of Ministry of Petroleum Engineering/Beijing Key Laboratory of Urban Oil and Gas Transmission and Distribution Technology, China University of Petroleum (Beijing), Beijing 102249, China)

  • Guangxin Rong

    (National Engineering Research Center for Oil and Gas Pipeline Transmission Safety/Key Laboratory of Ministry of Petroleum Engineering/Beijing Key Laboratory of Urban Oil and Gas Transmission and Distribution Technology, China University of Petroleum (Beijing), Beijing 102249, China)

  • Heng Sun

    (National Engineering Research Center for Oil and Gas Pipeline Transmission Safety/Key Laboratory of Ministry of Petroleum Engineering/Beijing Key Laboratory of Urban Oil and Gas Transmission and Distribution Technology, China University of Petroleum (Beijing), Beijing 102249, China)

  • Lei Zhang

    (Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China)

  • Jinxu Li

    (Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China)

Abstract

Liquefying hydrogen is an efficient way to store and transport hydrogen. However, the hydrogen liquefaction process is energy intensive. Therefore, an integrated liquefaction process of hydrogen and natural gas utilizing the mixed refrigerant cycle and the hydrogen Claude cycle is proposed. The process not only couples a steam methane reforming process to produce hydrogen and a carbon dioxide refrigeration cycle to assist in pre-cooling, but also employs a solar energy absorption refrigeration system to enhance energy efficiency. The proposed process is simulated and optimized using HYSYS and the particle swarm optimization algorithm, and energy, exergy, and economic analyses are performed. The energy analysis shows that the specific energy consumption of the proposed process is 5.2201 kWh/kg, a reduction of 10.67% compared to the base case. The exergy loss and exergy efficiency are 64,904 kW and 62.21%, which are 13.63% and 6.63% lower than the base case, respectively. The economic analysis shows that the total annualized cost of the process is USD 28.6 million per year. The proposed integrated liquefaction process not only realizes the high efficiency of energy utilization but also follows the development trend of integrated energy systems.

Suggested Citation

  • Fengyuan Yan & Jinliang Geng & Guangxin Rong & Heng Sun & Lei Zhang & Jinxu Li, 2023. "Optimization and Analysis of an Integrated Liquefaction Process for Hydrogen and Natural Gas Utilizing Mixed Refrigerant Pre-Cooling," Energies, MDPI, vol. 16(10), pages 1-18, May.
  • Handle: RePEc:gam:jeners:v:16:y:2023:i:10:p:4239-:d:1152484
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/10/4239/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/16/10/4239/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Riaz, Amjad & Qyyum, Muhammad Abdul & Min, Seongwoong & Lee, Sanggyu & Lee, Moonyong, 2021. "Performance improvement potential of harnessing LNG regasification for hydrogen liquefaction process: Energy and exergy perspectives," Applied Energy, Elsevier, vol. 301(C).
    2. Kothari, Richa & Buddhi, D. & Sawhney, R.L., 2008. "Comparison of environmental and economic aspects of various hydrogen production methods," Renewable and Sustainable Energy Reviews, Elsevier, vol. 12(2), pages 553-563, February.
    3. Yang, Jae-Hyeon & Yoon, Younggak & Ryu, Mincheol & An, Su-Kyung & Shin, Jisup & Lee, Chul-Jin, 2019. "Integrated hydrogen liquefaction process with steam methane reforming by using liquefied natural gas cooling system," Applied Energy, Elsevier, vol. 255(C).
    4. Yilmaz, Ceyhun, 2018. "A case study: Exergoeconomic analysis and genetic algorithm optimization of performance of a hydrogen liquefaction cycle assisted by geothermal absorption precooling cycle," Renewable Energy, Elsevier, vol. 128(PA), pages 68-80.
    5. Geng, Jinliang & Sun, Heng, 2023. "Optimization and analysis of a hydrogen liquefaction process: Energy, exergy, economic, and uncertainty quantification analysis," Energy, Elsevier, vol. 262(PA).
    6. Muhammad Aziz, 2021. "Liquid Hydrogen: A Review on Liquefaction, Storage, Transportation, and Safety," Energies, MDPI, vol. 14(18), pages 1-29, September.
    7. Bi, Yujing & Ju, Yonglin, 2022. "Design and analysis of an efficient hydrogen liquefaction process based on helium reverse Brayton cycle integrating with steam methane reforming and liquefied natural gas cold energy utilization," Energy, Elsevier, vol. 252(C).
    8. Diego Bairrão & João Soares & José Almeida & John F. Franco & Zita Vale, 2023. "Green Hydrogen and Energy Transition: Current State and Prospects in Portugal," Energies, MDPI, vol. 16(1), pages 1-23, January.
    9. Zhang, Jinrui & Meerman, Hans & Benders, René & Faaij, André, 2020. "Technical and economic optimization of expander-based small-scale natural gas liquefaction processes with absorption precooling cycle," Energy, Elsevier, vol. 191(C).
    10. Aasadnia, Majid & Mehrpooya, Mehdi, 2018. "Large-scale liquid hydrogen production methods and approaches: A review," Applied Energy, Elsevier, vol. 212(C), pages 57-83.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bi, Yujing & Ju, Yonglin, 2022. "Design and analysis of an efficient hydrogen liquefaction process based on helium reverse Brayton cycle integrating with steam methane reforming and liquefied natural gas cold energy utilization," Energy, Elsevier, vol. 252(C).
    2. Teng, Junjie & Wang, Kai & Zhu, Shaolong & Bao, Shiran & Zhi, Xiaoqin & Zhang, Xiaobin & Qiu, Limin, 2023. "Comparative study on thermodynamic performance of hydrogen liquefaction processes with various ortho-para hydrogen conversion methods," Energy, Elsevier, vol. 271(C).
    3. Li, Kaiyu & Gao, Yitong & Zhang, Shengan & Liu, Guilian, 2022. "Study on the energy efficiency of bioethanol-based liquid hydrogen production process," Energy, Elsevier, vol. 238(PC).
    4. Yadav, Deepak & Banerjee, Rangan, 2020. "Net energy and carbon footprint analysis of solar hydrogen production from the high-temperature electrolysis process," Applied Energy, Elsevier, vol. 262(C).
    5. Morales-Ospino, R. & Celzard, A. & Fierro, V., 2023. "Strategies to recover and minimize boil-off losses during liquid hydrogen storage," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    6. Lee, Ju-Sung & Cherif, Ali & Yoon, Ha-Jun & Seo, Seung-Kwon & Bae, Ju-Eon & Shin, Ho-Jin & Lee, Chulgu & Kwon, Hweeung & Lee, Chul-Jin, 2022. "Large-scale overseas transportation of hydrogen: Comparative techno-economic and environmental investigation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    7. Geng, Jinliang & Sun, Heng, 2023. "Optimization and analysis of a hydrogen liquefaction process: Energy, exergy, economic, and uncertainty quantification analysis," Energy, Elsevier, vol. 262(PA).
    8. Zhang, Tongtong & Uratani, Joao & Huang, Yixuan & Xu, Lejin & Griffiths, Steve & Ding, Yulong, 2023. "Hydrogen liquefaction and storage: Recent progress and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    9. Riaz, Amjad & Qyyum, Muhammad Abdul & Min, Seongwoong & Lee, Sanggyu & Lee, Moonyong, 2021. "Performance improvement potential of harnessing LNG regasification for hydrogen liquefaction process: Energy and exergy perspectives," Applied Energy, Elsevier, vol. 301(C).
    10. Zhuang, Rui & Wang, Xiaonan & Guo, Miao & Zhao, Yingru & El-Farra, Nael H. & Palazoglu, Ahmet, 2020. "Waste-to-hydrogen: Recycling HCl to produce H2 and Cl2," Applied Energy, Elsevier, vol. 259(C).
    11. Steven Jackson & Eivind Brodal, 2021. "Optimization of a Mixed Refrigerant Based H 2 Liquefaction Pre-Cooling Process and Estimate of Liquefaction Performance with Varying Ambient Temperature," Energies, MDPI, vol. 14(19), pages 1-18, September.
    12. d'Amore-Domenech, Rafael & Leo, Teresa J. & Pollet, Bruno G., 2021. "Bulk power transmission at sea: Life cycle cost comparison of electricity and hydrogen as energy vectors," Applied Energy, Elsevier, vol. 288(C).
    13. Kothari, Richa & Singh, D.P. & Tyagi, V.V. & Tyagi, S.K., 2012. "Fermentative hydrogen production – An alternative clean energy source," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(4), pages 2337-2346.
    14. Tolga Balta, M. & Dincer, Ibrahim & Hepbasli, Arif, 2010. "Energy and exergy analyses of a new four-step copper–chlorine cycle for geothermal-based hydrogen production," Energy, Elsevier, vol. 35(8), pages 3263-3272.
    15. Muhsin Kılıç & Ayse Fidan Altun, 2023. "Comprehensive Thermodynamic Performance Evaluation of Various Gas Liquefaction Cycles for Cryogenic Energy Storage," Sustainability, MDPI, vol. 15(24), pages 1-25, December.
    16. Uwitonze, Hosanna & Chaniago, Yus Donald & Lim, Hankwon, 2022. "Novel integrated energy-efficient dual-effect single mixed refrigerant and NGLs recovery process for small-scale natural gas processing plant," Energy, Elsevier, vol. 254(PA).
    17. Khan, Mohd Atiqueuzzaman & Ngo, Huu Hao & Guo, Wenshan & Liu, Yiwen & Zhang, Xinbo & Guo, Jianbo & Chang, Soon Woong & Nguyen, Dinh Duc & Wang, Jie, 2018. "Biohydrogen production from anaerobic digestion and its potential as renewable energy," Renewable Energy, Elsevier, vol. 129(PB), pages 754-768.
    18. Balcombe, Paul & Speirs, Jamie & Johnson, Erin & Martin, Jeanne & Brandon, Nigel & Hawkes, Adam, 2018. "The carbon credentials of hydrogen gas networks and supply chains," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 1077-1088.
    19. Jorgen Depken & Alexander Dyck & Lukas Roß & Sören Ehlers, 2022. "Safety Considerations of Hydrogen Application in Shipping in Comparison to LNG," Energies, MDPI, vol. 15(9), pages 1-20, April.
    20. Qiang Yue & Xicui Chai & Yujie Zhang & Qi Wang & Heming Wang & Feng Zhao & Wei Ji & Yuqi Lu, 2023. "Analysis of iron and steel production paths on the energy demand and carbon emission in China’s iron and steel industry," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 25(5), pages 4065-4085, May.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:10:p:4239-:d:1152484. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.