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Towards Designing an Innovative Industrial Fan: Developing Regression and Neural Models Based on Remote Mass Measurements

Author

Listed:
  • Jacek Czyżewicz

    (Faculty of Mechanical Engineering and Ship Technology, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland)

  • Piotr Jaskólski

    (Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland)

  • Paweł Ziemiański

    (Faculty of Management and Economics, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland)

  • Marian Piwowarski

    (Faculty of Mechanical Engineering and Ship Technology, Gdańsk University of Technology, ul. Gabriela Narutowicza 11/12, 80-233 Gdańsk, Poland)

  • Mateusz Bortkiewicz

    (Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland)

  • Krzysztof Laszuk

    (Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland)

  • Ireneusz Galara

    (Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland)

  • Marta Pawłowska

    (Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland)

  • Karol Cybulski

    (Nyborg-Mawent S.A., ul. Ciepła 6, 82-200 Malbork, Poland)

Abstract

This article presents the process of the construction and testing a remote, fully autonomous system for measuring the operational parameters of fans. The measurement results obtained made it possible to create and verify mathematical models using linear regression and neural networks. The process was implemented as part of the first stage of an innovative project. The article presents detailed steps of constructing a system to collect and process measurement data from fans installed in actual operating conditions and the results of analysis of this data. In particular, a measurement infrastructure was developed, defined, and implemented. Measuring equipment was mounted on selected ventilation systems with relevant fans. Systems were implemented that allowed continuous measurement of ventilation system parameters and remote transmission of data to a server where it was regularly analysed and selected for use in the process of modelling and diagnostics. Pearson’s correlation analysis for p < 0.05 indicated that all seven parameters (suction temperature, discharge temperature, suction pressure, current consumption, rotational speed, humidity, and flow) were significantly correlated with efficiency ( p < 0.001). A satisfactory level of correlation between the selected parameters measured in actual conditions and the characteristics of the fan and the ventilation system was experimentally verified. This was determined by finding 4 statistically significant parameters at a confidence level of 95%. This allowed the creation of two mathematical models of the fan system and the ventilation system using linear regression and neural networks. The linear regression model showed that the suction temperature, discharge temperature, and air humidity did not affect the fan efficiency (they are statistically insignificant, p > 0.05). The neural model, which considered all measured parameters, achieved the same accuracy as the model based on four significant parameters: suction pressure, current consumption, rotational speed, and flow.

Suggested Citation

  • Jacek Czyżewicz & Piotr Jaskólski & Paweł Ziemiański & Marian Piwowarski & Mateusz Bortkiewicz & Krzysztof Laszuk & Ireneusz Galara & Marta Pawłowska & Karol Cybulski, 2022. "Towards Designing an Innovative Industrial Fan: Developing Regression and Neural Models Based on Remote Mass Measurements," Energies, MDPI, vol. 15(7), pages 1-19, March.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:7:p:2425-:d:779641
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    References listed on IDEAS

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    Cited by:

    1. Marian Piwowarski & Damian Jakowski, 2023. "Areas of Fan Research—A Review of the Literature in Terms of Improving Operating Efficiency and Reducing Noise Emissions," Energies, MDPI, vol. 16(3), pages 1-28, January.

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