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Temperature Disturbance Management in a Heat Exchanger Network for Maximum Energy Recovery Considering Economic Analysis

Author

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  • Ainur Munirah Hafizan

    (Process Systems Engineering Centre (PROSPECT), Research Institute for Sustainable Environment (RISE), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru, Johor, Malaysia)

  • Jiří Jaromír Klemeš

    (Sustainable Process Integration Laboratory – SPIL, NETME Centre, Faculty of Mechanical Engineering, Brno University of Technology – VUT BRNO, Technická 2896/2, 616 69 Brno, Czech Republic)

  • Sharifah Rafidah Wan Alwi

    (Process Systems Engineering Centre (PROSPECT), Research Institute for Sustainable Environment (RISE), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru, Johor, Malaysia)

  • Zainuddin Abdul Manan

    (Process Systems Engineering Centre (PROSPECT), Research Institute for Sustainable Environment (RISE), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru, Johor, Malaysia)

  • Mohd Kamaruddin Abd Hamid

    (Process Systems Engineering Centre (PROSPECT), Research Institute for Sustainable Environment (RISE), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia (UTM), 81310 Johor Bahru, Johor, Malaysia)

Abstract

The design of heat exchanger networks (HEN) in the process industry has largely focused on minimisation of operating and capital costs using techniques such as pinch analysis or mathematical modelling. Aspects of operability and flexibility, including issues of disturbances affecting downstream processes during the operation of highly integrated HEN, still need development. This work presents a methodology to manage temperature disturbances in a HEN design to achieve maximum heat recovery, considering the impact of supply temperature fluctuations on utility consumption, heat exchanger sizing, bypass placement and economic performance. Key observations have been made and new heuristics are proposed to guide heat exchanger sizing to consider disturbances and bypass placement for cases above and below the HEN pinch point. Application of the methodology on two case studies shows that the impact of supply temperature fluctuations on downstream heat exchangers can be reduced through instant propagation of the disturbances to heaters or coolers. Where possible, the disturbances have been capitalised upon for additional heat recovery using the pinch analysis plus-minus principle as a guide. Results of the case study show that the HEN with maximum HE area yields economic savings of up to 15% per year relative to the HEN with a nominal HE area.

Suggested Citation

  • Ainur Munirah Hafizan & Jiří Jaromír Klemeš & Sharifah Rafidah Wan Alwi & Zainuddin Abdul Manan & Mohd Kamaruddin Abd Hamid, 2019. "Temperature Disturbance Management in a Heat Exchanger Network for Maximum Energy Recovery Considering Economic Analysis," Energies, MDPI, vol. 12(4), pages 1-30, February.
  • Handle: RePEc:gam:jeners:v:12:y:2019:i:4:p:594-:d:205599
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    References listed on IDEAS

    as
    1. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
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    5. Aida Sa & Patrik Thollander & Majid Rafiee, 2018. "Industrial Energy Management Systems and Energy-Related Decision-Making," Energies, MDPI, vol. 11(10), pages 1-12, October.
    6. Song, Runrun & Chang, Chenglin & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part II: The mathematical model," Energy, Elsevier, vol. 135(C), pages 382-393.
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    Citations

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    Cited by:

    1. Christian Langner & Elin Svensson & Simon Harvey, 2020. "A Framework for Flexible and Cost-Efficient Retrofit Measures of Heat Exchanger Networks," Energies, MDPI, vol. 13(6), pages 1-24, March.
    2. Hafizan, Ainur Munirah & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abd & Klemeš, Jiří Jaromír & Abd Hamid, Mohd Kamaruddin, 2020. "Design of optimal heat exchanger network with fluctuation probability using break-even analysis," Energy, Elsevier, vol. 212(C).
    3. Orosz, Ákos & Friedler, Ferenc, 2020. "Multiple-solution heat exchanger network synthesis for enabling the best industrial implementation," Energy, Elsevier, vol. 208(C).
    4. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).

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