IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v12y2019i17p3338-d262206.html
   My bibliography  Save this article

Incorporating Location Aspects in Process Integration Methodology

Author

Listed:
  • Hür Bütün

    (Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, 1951 Sion, Switzerland)

  • Ivan Kantor

    (Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, 1951 Sion, Switzerland)

  • François Maréchal

    (Industrial Process and Energy Systems Engineering (IPESE), École Polytechnique Fédérale de Lausanne, 1951 Sion, Switzerland)

Abstract

The large potential for waste resource and heat recovery in industry has been motivating research toward increasing efficiency. Process integration methods have proven to be effective tools in improving industrial sites while decreasing their resource and energy consumption; however, location aspects and their impact are generally overlooked. This paper presents a method based on process integration, which considers the location of plants. The impact of the locations is included within the mixed integer linear programming framework in the form of heat losses, temperature and pressure drop, and piping cost. The objective function is selected as minimisation of the total cost of the system excluding piping cost and ϵ -constraints are applied on the piping cost to systematically generate multiple solutions. The method is applied to a case study with industrial plants from different sectors. First, the interaction between two plants and their utility integration are illustrated, depending on the piping cost limit which results in the heat pump and boiler on one site being gradually replaced by excess heat recovered from the other plant. Then, the optimisation of the whole system is carried out, as a large-scale application. At low piping cost allowances, heat is shared through high pressure steam in above-ground pipes, while at higher piping cost limits the system switches toward lower pressure steam sharing in underground pipes. Compared to the business-as-usual operation of the sites, the optimal solution obtained with the proposed method leads to 20% reduction in the overall cost of the system, including the piping cost. Further reduction in the cost is possible using a state of the art method but the technical and economic feasibility is not guaranteed. Thus, the present work provides a tool to find optimal industrial symbiosis solutions under different investment limits on the infrastructure between plants.

Suggested Citation

  • Hür Bütün & Ivan Kantor & François Maréchal, 2019. "Incorporating Location Aspects in Process Integration Methodology," Energies, MDPI, vol. 12(17), pages 1-45, August.
    • Handle: RePEc:gam:jeners:v:12:y:2019:i:17:p:3338-:d:262206
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/12/17/3338/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/12/17/3338/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Yildirim, Nurdan & Toksoy, Macit & Gokcen, Gulden, 2010. "Piping network design of geothermal district heating systems: Case study for a university campus," Energy, Elsevier, vol. 35(8), pages 3256-3262.
    2. Nussbaumer, T. & Thalmann, S., 2016. "Influence of system design on heat distribution costs in district heating," Energy, Elsevier, vol. 101(C), pages 496-505.
    3. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    4. Hackl, Roman & Andersson, Eva & Harvey, Simon, 2011. "Targeting for energy efficiency and improved energy collaboration between different companies using total site analysis (TSA)," Energy, Elsevier, vol. 36(8), pages 4609-4615.
    5. Suciu, Raluca & Girardin, Luc & Maréchal, François, 2018. "Energy integration of CO2 networks and power to gas for emerging energy autonomous cities in Europe," Energy, Elsevier, vol. 157(C), pages 830-842.
    6. Zhang, B.J. & Li, J. & Zhang, Z.L. & Wang, K. & Chen, Q.L., 2016. "Simultaneous design of heat exchanger network for heat integration using hot direct discharges/feeds between process plants," Energy, Elsevier, vol. 109(C), pages 400-411.
    7. Hackl, Roman & Harvey, Simon, 2015. "From heat integration targets toward implementation – A TSA (total site analysis)-based design approach for heat recovery systems in industrial clusters," Energy, Elsevier, vol. 90(P1), pages 163-172.
    8. Morandin, Matteo & Hackl, Roman & Harvey, Simon, 2014. "Economic feasibility of district heating delivery from industrial excess heat: A case study of a Swedish petrochemical cluster," Energy, Elsevier, vol. 65(C), pages 209-220.
    9. Chang, Chenglin & Wang, Yufei & Ma, Jiaze & Chen, Xiaolu & Feng, Xiao, 2018. "An energy hub approach for direct interplant heat integration," Energy, Elsevier, vol. 159(C), pages 878-890.
    10. Song, Runrun & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part I: A novel screening algorithm," Energy, Elsevier, vol. 140(P1), pages 1018-1029.
    11. Bütün, Hür & Kantor, Ivan & Maréchal, François, 2018. "A heat integration method with multiple heat exchange interfaces," Energy, Elsevier, vol. 152(C), pages 476-488.
    12. Kwak, Dong-Hun & Binns, Michael & Kim, Jin-Kuk, 2014. "Integrated design and optimization of technologies for utilizing low grade heat in process industries," Applied Energy, Elsevier, vol. 131(C), pages 307-322.
    13. Stijepovic, Mirko Z. & Linke, Patrick, 2011. "Optimal waste heat recovery and reuse in industrial zones," Energy, Elsevier, vol. 36(7), pages 4019-4031.
    14. Pirmohamadi, Alireza & Ghazi, Mehrangiz & Nikian, Mohammad, 2019. "Optimal design of cogeneration systems in total site using exergy approach," Energy, Elsevier, vol. 166(C), pages 1291-1302.
    15. Song, Runrun & Chang, Chenglin & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part II: The mathematical model," Energy, Elsevier, vol. 135(C), pages 382-393.
    16. Oliveira, Cássia M. & Pavão, Leandro V. & Ravagnani, Mauro A.S.S. & Cruz, Antonio J.G. & Costa, Caliane B.B., 2018. "Process integration of a multiperiod sugarcane biorefinery," Applied Energy, Elsevier, vol. 213(C), pages 520-539.
    17. Wang, Yufei & Chang, Chenglin & Feng, Xiao, 2015. "A systematic framework for multi-plants Heat Integration combining Direct and Indirect Heat Integration methods," Energy, Elsevier, vol. 90(P1), pages 56-67.
    18. Liew, Peng Yen & Wan Alwi, Sharifah Rafidah & Ho, Wai Shin & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2018. "Multi-period energy targeting for Total Site and Locally Integrated Energy Sectors with cascade Pinch Analysis," Energy, Elsevier, vol. 155(C), pages 370-380.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Sofie Marton & Elin Svensson & Simon Harvey, 2020. "Operability and Technical Implementation Issues Related to Heat Integration Measures—Interview Study at an Oil Refinery in Sweden," Energies, MDPI, vol. 13(13), pages 1-23, July.
    2. Miroslav Variny & Kristián Hanus & Marek Blahušiak & Patrik Furda & Peter Illés & Ján Janošovský, 2021. "Energy and Environmental Assessment of Steam Management Optimization in an Ethylene Plant," IJERPH, MDPI, vol. 18(22), pages 1-17, November.
    3. Hür Bütün & Ivan Kantor & François Maréchal, 2019. "An Optimisation Approach for Long-Term Industrial Investment Planning," Energies, MDPI, vol. 12(21), pages 1-33, October.
    4. Rok Gomilšek & Lidija Čuček & Marko Homšak & Raymond R. Tan & Zdravko Kravanja, 2020. "Carbon Emissions Constrained Energy Planning for Aluminum Products," Energies, MDPI, vol. 13(11), pages 1-18, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    2. Ma, Jiaze & Chang, Chenglin & Wang, Yufei & Feng, Xiao, 2018. "Multi-objective optimization of multi-period interplant heat integration using steam system," Energy, Elsevier, vol. 159(C), pages 950-960.
    3. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    4. Jin, Yuhui & Chang, Chuei-Tin & Li, Shaojun & Jiang, Da, 2018. "On the use of risk-based Shapley values for cost sharing in interplant heat integration programs," Applied Energy, Elsevier, vol. 211(C), pages 904-920.
    5. Hong, Xiaodong & Liao, Zuwei & Sun, Jingyuan & Jiang, Binbo & Wang, Jingdai & Yang, Yongrong, 2019. "Transshipment type heat exchanger network model for intra- and inter-plant heat integration using process streams," Energy, Elsevier, vol. 178(C), pages 853-866.
    6. Pan, Huangji & Jin, Yuhui & Li, Shaojun, 2018. "Multi-plant indirect heat integration based on the Alopex-based evolutionary algorithm," Energy, Elsevier, vol. 163(C), pages 811-821.
    7. Chang, Hao-Hsuan & Chang, Chuei-Tin & Li, Bao-Hong, 2018. "Game-theory based optimization strategies for stepwise development of indirect interplant heat integration plans," Energy, Elsevier, vol. 148(C), pages 90-111.
    8. Liew, Peng Yen & Wan Alwi, Sharifah Rafidah & Ho, Wai Shin & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2018. "Multi-period energy targeting for Total Site and Locally Integrated Energy Sectors with cascade Pinch Analysis," Energy, Elsevier, vol. 155(C), pages 370-380.
    9. Chang, Chenglin & Wang, Yufei & Ma, Jiaze & Chen, Xiaolu & Feng, Xiao, 2018. "An energy hub approach for direct interplant heat integration," Energy, Elsevier, vol. 159(C), pages 878-890.
    10. Song, Runrun & Chang, Chenglin & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part II: The mathematical model," Energy, Elsevier, vol. 135(C), pages 382-393.
    11. Bertrand, Alexandre & Mian, Alberto & Kantor, Ivan & Aggoune, Riad & Maréchal, François, 2019. "Regional waste heat valorisation: A mixed integer linear programming method for energy service companies," Energy, Elsevier, vol. 167(C), pages 454-468.
    12. Matthias Rathjens & Georg Fieg, 2019. "Cost-Optimal Heat Exchanger Network Synthesis Based on a Flexible Cost Functions Framework," Energies, MDPI, vol. 12(5), pages 1-18, February.
    13. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    14. Boldyryev, Stanislav & Shamraev, Anatoly A. & Shamraeva, Elena O., 2021. "The design of the total site exchanger network with intermediate heat carriers: Theoretical insights and practical application," Energy, Elsevier, vol. 223(C).
    15. Tian, Yitong & Li, Shaojun, 2022. "Multi-plant direct heat integration considering coalition stability under unplanned shutdown risks," Energy, Elsevier, vol. 243(C).
    16. Hür Bütün & Ivan Kantor & François Maréchal, 2019. "An Optimisation Approach for Long-Term Industrial Investment Planning," Energies, MDPI, vol. 12(21), pages 1-33, October.
    17. Boldyryev, Stanislav & Gil, Tatyana & Krajačić, Goran & Khussanov, Alisher, 2023. "Total site targeting with the simultaneous use of intermediate utilities and power cogeneration at the polymer plant," Energy, Elsevier, vol. 279(C).
    18. López-Flores, Francisco Javier & Hernández-Pérez, Luis Germán & Lira-Barragán, Luis Fernando & Rubio-Castro, Eusiel & Ponce-Ortega, José M., 2022. "Optimal Profit Distribution in Interplant Waste Heat Integration through a Hybrid Approach," Energy, Elsevier, vol. 253(C).
    19. Maziar Kermani & Ivan D. Kantor & Anna S. Wallerand & Julia Granacher & Adriano V. Ensinas & François Maréchal, 2019. "A Holistic Methodology for Optimizing Industrial Resource Efficiency," Energies, MDPI, vol. 12(7), pages 1-33, April.
    20. Faramarzi, Simin & Tahouni, Nassim & Panjeshahi, M. Hassan, 2022. "Pressure drop optimization in Total Site targeting - A more realistic approach to energy- capital trade-off," Energy, Elsevier, vol. 251(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:12:y:2019:i:17:p:3338-:d:262206. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.