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From heat integration targets toward implementation – A TSA (total site analysis)-based design approach for heat recovery systems in industrial clusters

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  • Hackl, Roman
  • Harvey, Simon

Abstract

The European process industry is facing major challenges to decrease production costs. One strategy to achieve this is by increasing energy efficiency. Single chemical processes are often well-integrated and the tools to target and design such measures are well developed. Site-wide heat integration based on total site analysis tools can be used to identify opportunities to further increase energy efficiency. However, the methodology has to be developed further in order to enable identification of practical heat integration measures in a systematic way. Designing site-wide heat recovery systems across an industrial cluster is complex and involves aspects apart from thermal process and utility flows. This work presents a method for designing a roadmap of heat integration investments based on total site analysis. The method is applied to a chemical cluster in Sweden.

Suggested Citation

  • Hackl, Roman & Harvey, Simon, 2015. "From heat integration targets toward implementation – A TSA (total site analysis)-based design approach for heat recovery systems in industrial clusters," Energy, Elsevier, vol. 90(P1), pages 163-172.
    • Handle: RePEc:eee:energy:v:90:y:2015:i:p1:p:163-172
    DOI: 10.1016/j.energy.2015.05.135
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    References listed on IDEAS

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    Cited by:

    1. Sofie Marton & Elin Svensson & Simon Harvey, 2020. "Operability and Technical Implementation Issues Related to Heat Integration Measures—Interview Study at an Oil Refinery in Sweden," Energies, MDPI, vol. 13(13), pages 1-23, July.
    2. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    3. Jamaluddin, Khairulnadzmi & Wan Alwi, Sharifah Rafidah & Abd Manan, Zainuddin & Hamzah, Khaidzir & Klemeš, Jiří Jaromír, 2022. "Design of Total Site-Integrated TrigenerationSystem using trigeneration cascade analysis considering transmission losses and sensitivity analysis," Energy, Elsevier, vol. 252(C).
    4. Chang, Hao-Hsuan & Chang, Chuei-Tin & Li, Bao-Hong, 2018. "Game-theory based optimization strategies for stepwise development of indirect interplant heat integration plans," Energy, Elsevier, vol. 148(C), pages 90-111.
    5. Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Philipp, Matthias & Peesel, Ron-Hendrik, 2018. "Process and utility systems integration and optimisation for ultra-low energy milk powder production," Energy, Elsevier, vol. 146(C), pages 67-81.
    6. Liew, Peng Yen & Walmsley, Timothy Gordon & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2016. "Integrating district cooling systems in Locally Integrated Energy Sectors through Total Site Heat Integration," Applied Energy, Elsevier, vol. 184(C), pages 1350-1363.
    7. Tarighaleslami, Amir H. & Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Liew, Peng Yen & Neale, James R., 2017. "A Unified Total Site Heat Integration targeting method for isothermal and non-isothermal utilities," Energy, Elsevier, vol. 119(C), pages 10-25.
    8. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    9. Hür Bütün & Ivan Kantor & François Maréchal, 2019. "Incorporating Location Aspects in Process Integration Methodology," Energies, MDPI, vol. 12(17), pages 1-45, August.
    10. Jin, Yuhui & Chang, Chuei-Tin & Li, Shaojun & Jiang, Da, 2018. "On the use of risk-based Shapley values for cost sharing in interplant heat integration programs," Applied Energy, Elsevier, vol. 211(C), pages 904-920.
    11. Nahin Tasmin & Shahjadi Hisan Farjana & Md Rashed Hossain & Santu Golder & M. A. Parvez Mahmud, 2022. "Integration of Solar Process Heat in Industries: A Review," Clean Technol., MDPI, vol. 4(1), pages 1-35, February.
    12. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    13. Faramarzi, Simin & Tahouni, Nassim & Panjeshahi, M. Hassan, 2022. "Pressure drop optimization in Total Site targeting - A more realistic approach to energy- capital trade-off," Energy, Elsevier, vol. 251(C).
    14. Matsuda, Kazuo, 2016. "Comparative study of energy saving potential for heavy chemical complex by area-wide approach," Energy, Elsevier, vol. 116(P2), pages 1397-1402.
    15. Zhang, B.J. & Li, J. & Zhang, Z.L. & Wang, K. & Chen, Q.L., 2016. "Simultaneous design of heat exchanger network for heat integration using hot direct discharges/feeds between process plants," Energy, Elsevier, vol. 109(C), pages 400-411.

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