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Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study

Author

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  • Kai Chen

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China)

  • Zeyu Li

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China)

  • Yiming Chen

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China)

  • Shuming Long

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China)

  • Junsheng Hou

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China)

  • Mengxuan Song

    (Department of Control Science and Engineering, Tongji University, Shanghai 201804, China)

  • Shuangfeng Wang

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China)

Abstract

In electric vehicles, the battery pack is one of the most important components that strongly influence the system performance. The battery thermal management system (BTMS) is critical to remove the heat generated by the battery pack, which guarantees the appropriate working temperature for the battery pack. Air cooling is one of the most commonly-used solutions among various battery thermal management technologies. In this paper, the cooling performance of the parallel air-cooled BTMS is improved through choosing appropriate system parameters. The flow field and the temperature field of the system are calculated using the computational fluid dynamics method. Typical numerical cases are introduced to study the influences of the operation parameters and the structure parameters on the performance of the BTMS. The operation parameters include the discharge rate of the battery pack, the inlet air temperature and the inlet airflow rate. The structure parameters include the cell spacing and the angles of the divergence plenum and the convergence plenum. The results show that the temperature rise and the temperature difference of the batter pack are not affected by the inlet air flow temperature and are increased as the discharge rate increases. Increasing the inlet airflow rate can reduce the maximum temperature, but meanwhile significantly increase the power consumption for driving the airflow. Adopting smaller cell spacing can reduce the temperature and the temperature difference of the battery pack, but it consumes much more power. Designing the angles of the divergence plenum and the convergence plenum is an effective way to improve the performance of the BTMS without occupying more system volume. An optimization strategy is used to obtain the optimal values of the plenum angles. For the numerical cases with fixed power consumption, the maximum temperature and the maximum temperature difference at the end of the five-current discharge process for the optimized BTMS are respectively reduced by 2.1 K and 4.3 K, compared to the original system.

Suggested Citation

  • Kai Chen & Zeyu Li & Yiming Chen & Shuming Long & Junsheng Hou & Mengxuan Song & Shuangfeng Wang, 2017. "Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study," Energies, MDPI, vol. 10(10), pages 1-22, October.
    • Handle: RePEc:gam:jeners:v:10:y:2017:i:10:p:1677-:d:116088
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    References listed on IDEAS

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    Cited by:

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    2. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    3. Chen, Kai & Wu, Weixiong & Yuan, Fang & Chen, Lin & Wang, Shuangfeng, 2019. "Cooling efficiency improvement of air-cooled battery thermal management system through designing the flow pattern," Energy, Elsevier, vol. 167(C), pages 781-790.
    4. Ibrahim, Amier & Jiang, Fangming, 2021. "The electric vehicle energy management: An overview of the energy system and related modeling and simulation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 144(C).
    5. Huang, Li & Piontek, Udo & Chen, Mingbiao & Zheng, Rongyue & Zhuang, Lulu & Zou, Deqiu, 2023. "Thermal performance of cold plate based on phase change emulsion for Li-ion battery," Energy, Elsevier, vol. 282(C).
    6. Pablo Martínez-Filgueira & Ekaitz Zulueta & Ander Sánchez-Chica & Unai Fernández-Gámiz & Josu Soriano, 2019. "Multi-Objective Particle Swarm Based Optimization of an Air Jet Impingement System," Energies, MDPI, vol. 12(9), pages 1-16, April.
    7. Meiwei Wang & Tzu-Chen Hung & Huan Xi, 2021. "Numerical Study on Performance Enhancement of the Air-Cooled Battery Thermal Management System by Adding Parallel Plates," Energies, MDPI, vol. 14(11), pages 1-17, May.
    8. Chuan-Wei Zhang & Ke-Jun Xu & Lin-Yang Li & Man-Zhi Yang & Huai-Bin Gao & Shang-Rui Chen, 2018. "Study on a Battery Thermal Management System Based on a Thermoelectric Effect," Energies, MDPI, vol. 11(2), pages 1-15, January.

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