IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v242y2025ics0960148125001156.html
   My bibliography  Save this article

Electrified reforming of methane and carbon dioxide over structured Ni/MgO-CeO2/FeCrAl wire catalyst

Author

Listed:
  • Li, Jinghao
  • Cui, Xin
  • Yu, Yihong
  • Qu, Liu
  • Liu, Yinglei
  • Wen, Yujuan
  • Qin, Gaowu
  • Li, Song

Abstract

The valorization of greenhouse gases, such as CO2 and CH4, through renewable energy is a pressing imperative. Dry reforming of methane (DRM) offers a promising route to convert these gases into valuable syngas, but its endothermic nature poses significant challenges. This study develops a novel Ni/MgO-CeO2/FeCrAl wire catalyst that enables electrification and in situ heating of the reactive center for the DRM reaction. The synergistic interaction between MgO and CeO2 was utilized to enhance DRM performance by promoting CO2 adsorption and oxygen transfer. Under an applied power input of 50 W (∼820 °C), a 2-m-long Ni/MgO-CeO2/FeCrAl wire catalyst achieves exceptional conversions of both CO2 (97.5 %) and CH4 (96.5 %), with H2/CO ratio approaching unity (0.99), outperforming its counterparts operating under conventional heating conditions. The electrified “in situ heating” approach employed in this work enables a rapid temperature response. Furthermore, the Ni/MgO-CeO2/FeCrAl catalyst exhibits superior coking resistance, reducing carbon deposition by over 70 % compared to conventional external heating modes. This research offers a promising avenue for the electrification of chemical processes, contributing to decarbonization in critical industries such as metallurgy and chemical engineering.

Suggested Citation

  • Li, Jinghao & Cui, Xin & Yu, Yihong & Qu, Liu & Liu, Yinglei & Wen, Yujuan & Qin, Gaowu & Li, Song, 2025. "Electrified reforming of methane and carbon dioxide over structured Ni/MgO-CeO2/FeCrAl wire catalyst," Renewable Energy, Elsevier, vol. 242(C).
  • Handle: RePEc:eee:renene:v:242:y:2025:i:c:s0960148125001156
    DOI: 10.1016/j.renene.2025.122453
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0960148125001156
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.renene.2025.122453?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Meloni, Eugenio & Saraceno, Emilia & Martino, Marco & Corrado, Antonio & Iervolino, Giuseppina & Palma, Vincenzo, 2023. "SiC-based structured catalysts for a high-efficiency electrified dry reforming of methane," Renewable Energy, Elsevier, vol. 211(C), pages 336-346.
    2. Jiaqi Yu & Tien Le & Dapeng Jing & Eli Stavitski & Nicholas Hunter & Kanika Lalit & Denis Leshchev & Daniel E. Resasco & Edward H. Sargent & Bin Wang & Wenyu Huang, 2023. "Balancing elementary steps enables coke-free dry reforming of methane," Nature Communications, Nature, vol. 14(1), pages 1-9, December.
    3. Qi Dong & Yonggang Yao & Sichao Cheng & Konstantinos Alexopoulos & Jinlong Gao & Sanjana Srinivas & Yifan Wang & Yong Pei & Chaolun Zheng & Alexandra H. Brozena & Hao Zhao & Xizheng Wang & Hilal Ezgi , 2022. "Programmable heating and quenching for efficient thermochemical synthesis," Nature, Nature, vol. 605(7910), pages 470-476, May.
    4. Thirumalarasu, Bhalamphiga Arasi & Rajagopalan, Aravindh & Murugan, Swetha & Ragula, Udaya Bhaskar Reddy, 2024. "Direct conversion of biogas to syngas over bimetallic nickel–cobalt supported on α-alumina catalysts," Renewable Energy, Elsevier, vol. 234(C).
    5. Rukavina, Filip & Šundrica, Marijo & Karneluti, Antonio & Vašak, Mario, 2025. "Joint optimal sizing and operation scheduling of a power-to-gas hub based on a linear program," Applied Energy, Elsevier, vol. 379(C).
    6. Eugenio Meloni & Giuseppina Iervolino & Concetta Ruocco & Simona Renda & Giovanni Festa & Marco Martino & Vincenzo Palma, 2022. "Electrified Hydrogen Production from Methane for PEM Fuel Cells Feeding: A Review," Energies, MDPI, vol. 15(10), pages 1-34, May.
    7. Fu, Xintao & Zhang, Yilun & Liu, Xu & Liu, Zhan, 2024. "Stable power supply system consisting of solar, wind and liquid carbon dioxide energy storage," Renewable Energy, Elsevier, vol. 221(C).
    8. Abdulrasheed, Abdulrahman & Jalil, Aishah Abdul & Gambo, Yahya & Ibrahim, Maryam & Hambali, Hambali Umar & Shahul Hamid, Muhamed Yusuf, 2019. "A review on catalyst development for dry reforming of methane to syngas: Recent advances," Renewable and Sustainable Energy Reviews, Elsevier, vol. 108(C), pages 175-193.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hanmin Yang & Ilman Nuran Zaini & Ruming Pan & Yanghao Jin & Yazhe Wang & Lengwan Li & José Juan Bolívar Caballero & Ziyi Shi & Yaprak Subasi & Anissa Nurdiawati & Shule Wang & Yazhou Shen & Tianxiang, 2024. "Distributed electrified heating for efficient hydrogen production," Nature Communications, Nature, vol. 15(1), pages 1-10, December.
    2. Freida Ozavize Ayodele & Siti Indati Mustapa & Bamidele Victor Ayodele & Norsyahida Mohammad, 2020. "An Overview of Economic Analysis and Environmental Impacts of Natural Gas Conversion Technologies," Sustainability, MDPI, vol. 12(23), pages 1-18, December.
    3. Manfred Dollinger & Gerhard Fischerauer, 2023. "Physics-Based Prediction for the Consumption and Emissions of Passenger Vehicles and Light Trucks up to 2050," Energies, MDPI, vol. 16(8), pages 1-29, April.
    4. Chengyang Zhang & Renkun Zhang & Hui Liu & Qinhong Wei & Dandan Gong & Liuye Mo & Hengcong Tao & Sha Cui & Luhui Wang, 2020. "One-Step Synthesis of Highly Dispersed and Stable Ni Nanoparticles Confined by CeO 2 on SiO 2 for Dry Reforming of Methane," Energies, MDPI, vol. 13(22), pages 1-12, November.
    5. Baena-Moreno, Francisco M. & Sebastia-Saez, Daniel & Pastor-Pérez, Laura & Reina, Tomas Ramirez, 2021. "Analysis of the potential for biogas upgrading to syngas via catalytic reforming in the United Kingdom," Renewable and Sustainable Energy Reviews, Elsevier, vol. 144(C).
    6. Eugenio Meloni & Marco Martino & Mariaconcetta Pierro & Pluton Pullumbi & Federico Brandani & Vincenzo Palma, 2022. "MW-Assisted Regeneration of 13X Zeolites after N 2 O Adsorption from Concentrated Streams: A Process Intensification," Energies, MDPI, vol. 15(11), pages 1-22, June.
    7. Mattia Boscherini & Alba Storione & Matteo Minelli & Francesco Miccio & Ferruccio Doghieri, 2023. "New Perspectives on Catalytic Hydrogen Production by the Reforming, Partial Oxidation and Decomposition of Methane and Biogas," Energies, MDPI, vol. 16(17), pages 1-33, September.
    8. Marina Arapova & Ekaterina Smal & Yuliya Bespalko & Konstantin Valeev & Valeria Fedorova & Amir Hassan & Olga Bulavchenko & Vladislav Sadykov & Mikhail Simonov, 2023. "Methane Dry Reforming Catalysts Based on Pr-Doped Ceria–Zirconia Synthesized in Supercritical Propanol," Energies, MDPI, vol. 16(12), pages 1-17, June.
    9. Li, Jishuo & Wang, Tie & Hao, Tengteng & Yao, Xiwen & Xu, Kaili & Liu, Jia, 2025. "Application of biochar catalysts in tar catalytic reforming: A review on preparation, modification, deactivation, and regeneration," Energy, Elsevier, vol. 317(C).
    10. Arslan Mazhar & Asif Hussain Khoja & Abul Kalam Azad & Faisal Mushtaq & Salman Raza Naqvi & Sehar Shakir & Muhammad Hassan & Rabia Liaquat & Mustafa Anwar, 2021. "Performance Analysis of TiO 2 -Modified Co/MgAl 2 O 4 Catalyst for Dry Reforming of Methane in a Fixed Bed Reactor for Syngas (H 2 , CO) Production," Energies, MDPI, vol. 14(11), pages 1-20, June.
    11. Chen, Yuzhu & Yang, Kaifeng & Guo, Weimin & Hao, Shengwan & Du, Na & Yang, Kun & Lund, Peter D., 2025. "Cost-carbon-water nexus analysis of a biomass-wind-solar integrated cogeneration system: A system and ecological perspective," Energy, Elsevier, vol. 327(C).
    12. Eugenio Meloni, 2022. "Electrification of Chemical Engineering: A New Way to Intensify Chemical Processes," Energies, MDPI, vol. 15(15), pages 1-3, July.
    13. Li, Ziwei & Lin, Qian & Li, Min & Cao, Jianxin & Liu, Fei & Pan, Hongyan & Wang, Zhigang & Kawi, Sibudjing, 2020. "Recent advances in process and catalyst for CO2 reforming of methane," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    14. Nadaleti, Willian Cézar & Cardozo, Emanuélle & Bittencourt Machado, Jones & Maximilla Pereira, Peterson & Costa dos Santos, Maele & Gomes de Souza, Eduarda & Haertel, Paula & Kunde Correa, Erico & Vie, 2023. "Hydrogen and electricity potential generation from rice husks and persiculture biomass in Rio Grande do Sul, Brazil," Renewable Energy, Elsevier, vol. 216(C).
    15. Wang, Zhi & Li, Jian & Yan, Beibei & Zhou, Shengquan & Zhu, Xiaochao & Cheng, Zhanjun & Chen, Guanyi, 2024. "Thermochemical processing of digestate derived from anaerobic digestion of lignocellulosic biomass: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    16. Escalante, Yelisbeth & Villagran‒Olivares, Alejandra C. & Furlong, Octavio J. & Nazzarro, Marcelo S. & Tarditi, Ana M. & Barroso, M. Noelia, 2024. "High performance nickel structured catalysts prepared using EDTA for hydrogen production," Renewable Energy, Elsevier, vol. 232(C).
    17. Hossein Rohani & Galina Sudiiarova & Stephen Matthew Lyth & Arash Badakhsh, 2025. "Recent Advances in Electrified Methane Pyrolysis Technologies for Turquoise Hydrogen Production," Energies, MDPI, vol. 18(9), pages 1-27, May.
    18. Lim, Dongjun & Lee, Boreum & Lee, Hyunjun & Byun, Manhee & Lim, Hankwon, 2022. "Projected cost analysis of hybrid methanol production from tri-reforming of methane integrated with various water electrolysis systems: Technical and economic assessment," Renewable and Sustainable Energy Reviews, Elsevier, vol. 155(C).
    19. Lu, Jiali & Shi, Yongyong & He, Xiong & Zhou, Qiao & Li, Ziwei & Liu, Fei & Li, Min, 2024. "Insights into the role of Mo in boosting CHx* oxidation for CO2 methane reforming," Renewable Energy, Elsevier, vol. 231(C).
    20. Moura, I.P. & Reis, A.C. & Bresciani, A.E. & Alves, R.M.B., 2021. "Carbon dioxide abatement by integration of methane bi-reforming process with ammonia and urea synthesis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).

    More about this item

    Keywords

    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:242:y:2025:i:c:s0960148125001156. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.