Direct conversion of biogas to syngas over bimetallic nickel–cobalt supported on α-alumina catalysts

Syngas is an essential feedstock for many valuable chemicals, produced primarily by steam reformation of methane. Recently, dry reformation (reaction between methane and carbon dioxide) has gained importance as both the reactants are greenhouse gases (GHGs). However, dry reformation (DRM) produces syngas with a low H2/CO (<1.0). The DRM requires catalyst such as nickel supported on alumina, which results in higher coke. In this study, 6Ni–6Co/α-Al2O3 and 12Ni/α-Al2O3 catalysts were prepared by wetness impregnation. The catalysts were characterized using FESEM, XRD, XPS, BET, H2-TPR, NH3-TPD and H2-Chemisorption. The catalyst performance under DRM conditions were carried out in a fixed bed reactor at 20,000 ml/gcat.hr GHSV, between 600 °C and 700 °C, at atmospheric pressure. The performance of the catalysts was compared based on conversion of methane and carbon dioxide, hydrogen to carbon monoxide and coke deposition. The rates of consumption of methane carbon dioxide were found to be equal, and higher rates were observed for 6Ni–6Co/α-Al2O3, which is attributed to NiAl2O4/CoAl2O4 phase of active metals, higher surface area, smaller crystallite size and higher dispersion. This active phase of catalyst also responsible for higher rate of CO2 adsorption and reduced coke deposition. Highest H2/CO was found to be 1.26 for 6Ni–6Co/α-Al2O3.