IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v218y2022ipbs0951832021006633.html
   My bibliography  Save this article

Dimensionality reduce-based for remaining useful life prediction of machining tools with multisensor fusion

Author

Listed:
  • Zhu, Yongmeng
  • Wu, Jiechang
  • Wu, Jun
  • Liu, Shuyong

Abstract

The remaining useful life (RUL) prediction has received increasing research attention in recent years due to its essential role in improving industrial manufacturing systems' productivity and reliability. High dimensionality time-series data is collected during the system's operating time with the implementation of various sensors. To monitor the machining tool's RUL, a novel multisensor fusion method based on t-SNE-DBSCAN dimensionality reduction is proposed in this paper to aggregate the multiple sensor measurements into a healthy indication that represents the RUL. The robust MCD-Estimator is used to denoise multidimensional sensor data, flag the outliers, and enhance the robustness of the denoising process. The high dimensional statistical features are extracted, and the dimensionality is reduced with t-distributed Stochastic Neighbor Embedding (t-SNE) according to the RUL labels, and optimum features selected by Density-Based Spatial Clustering of Application with Noise algorithm (DBSCAN). Ultimately, Long Short-Term Memory (LSTM) is adopted for RUL estimation with multisensor fusion. A case study with a practical application of the proposed approach, which can be demonstrated, is compared with state-of-the-art methods by evaluating its performance and migration capability in different working conditions.

Suggested Citation

  • Zhu, Yongmeng & Wu, Jiechang & Wu, Jun & Liu, Shuyong, 2022. "Dimensionality reduce-based for remaining useful life prediction of machining tools with multisensor fusion," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
  • Handle: RePEc:eee:reensy:v:218:y:2022:i:pb:s0951832021006633
    DOI: 10.1016/j.ress.2021.108179
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832021006633
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2021.108179?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Si, Xiao-Sheng & Wang, Wenbin & Hu, Chang-Hua & Zhou, Dong-Hua, 2011. "Remaining useful life estimation - A review on the statistical data driven approaches," European Journal of Operational Research, Elsevier, vol. 213(1), pages 1-14, August.
    2. Al-Dahidi, Sameer & Di Maio, Francesco & Baraldi, Piero & Zio, Enrico, 2016. "Remaining useful life estimation in heterogeneous fleets working under variable operating conditions," Reliability Engineering and System Safety, Elsevier, vol. 156(C), pages 109-124.
    3. Li, Sai & Fang, Huajing & Shi, Bing, 2021. "Remaining useful life estimation of Lithium-ion battery based on interacting multiple model particle filter and support vector regression," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    4. Chen, Jinglong & Jing, Hongjie & Chang, Yuanhong & Liu, Qian, 2019. "Gated recurrent unit based recurrent neural network for remaining useful life prediction of nonlinear deterioration process," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 372-382.
    5. Liu, Junqiang & Lei, Fan & Pan, Chunlu & Hu, Dongbin & Zuo, Hongfu, 2021. "Prediction of remaining useful life of multi-stage aero-engine based on clustering and LSTM fusion," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    6. Hong, Joonki & Lee, Dongheon & Jeong, Eui-Rim & Yi, Yung, 2020. "Towards the swift prediction of the remaining useful life of lithium-ion batteries with end-to-end deep learning," Applied Energy, Elsevier, vol. 278(C).
    7. Shi, Zunya & Chehade, Abdallah, 2021. "A dual-LSTM framework combining change point detection and remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    8. Li, Xiang & Ding, Qian & Sun, Jian-Qiao, 2018. "Remaining useful life estimation in prognostics using deep convolution neural networks," Reliability Engineering and System Safety, Elsevier, vol. 172(C), pages 1-11.
    9. Croux, Christophe & Haesbroeck, Gentiane, 1999. "Influence Function and Efficiency of the Minimum Covariance Determinant Scatter Matrix Estimator," Journal of Multivariate Analysis, Elsevier, vol. 71(2), pages 161-190, November.
    10. Yu, Wennian & Kim, II Yong & Mechefske, Chris, 2020. "An improved similarity-based prognostic algorithm for RUL estimation using an RNN autoencoder scheme," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
    11. da Costa, Paulo Roberto de Oliveira & Akçay, Alp & Zhang, Yingqian & Kaymak, Uzay, 2020. "Remaining useful lifetime prediction via deep domain adaptation," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    12. Hu, Chao & Youn, Byeng D. & Wang, Pingfeng & Taek Yoon, Joung, 2012. "Ensemble of data-driven prognostic algorithms for robust prediction of remaining useful life," Reliability Engineering and System Safety, Elsevier, vol. 103(C), pages 120-135.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Leoni, Leonardo & De Carlo, Filippo & Abaei, Mohammad Mahdi & BahooToroody, Ahmad & Tucci, Mario, 2023. "Failure diagnosis of a compressor subjected to surge events: A data-driven framework," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    2. Xia, Jun & Feng, Yunwen & Teng, Da & Chen, Junyu & Song, Zhicen, 2022. "Distance self-attention network method for remaining useful life estimation of aeroengine with parallel computing," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    3. Kong, Ziqian & Jin, Xiaohang & Xu, Zhengguo & Chen, Zian, 2023. "A contrastive learning framework enhanced by unlabeled samples for remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    4. Wang, Tianzhe & Chen, Zequan & Li, Guofa & He, Jialong & Liu, Chao & Du, Xuejiao, 2024. "A novel method for high-dimensional reliability analysis based on activity score and adaptive Kriging," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    5. Ma, Chenyang & Li, Yongbo & Wang, Xianzhi & Cai, Zhiqiang, 2023. "Early fault diagnosis of rotating machinery based on composite zoom permutation entropy," Reliability Engineering and System Safety, Elsevier, vol. 230(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bae, Jinwoo & Xi, Zhimin, 2022. "Learning of physical health timestep using the LSTM network for remaining useful life estimation," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    2. Yan, Jianhai & He, Zhen & He, Shuguang, 2023. "Multitask learning of health state assessment and remaining useful life prediction for sensor-equipped machines," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    3. Li, Zhanhang & Zhou, Jian & Nassif, Hani & Coit, David & Bae, Jinwoo, 2023. "Fusing physics-inferred information from stochastic model with machine learning approaches for degradation prediction," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
    4. Xiong, Jiawei & Zhou, Jian & Ma, Yizhong & Zhang, Fengxia & Lin, Chenglong, 2023. "Adaptive deep learning-based remaining useful life prediction framework for systems with multiple failure patterns," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    5. Zhang, Jiusi & Jiang, Yuchen & Wu, Shimeng & Li, Xiang & Luo, Hao & Yin, Shen, 2022. "Prediction of remaining useful life based on bidirectional gated recurrent unit with temporal self-attention mechanism," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    6. He, Yuxuan & Su, Huai & Zio, Enrico & Peng, Shiliang & Fan, Lin & Yang, Zhaoming & Yang, Zhe & Zhang, Jinjun, 2023. "A systematic method of remaining useful life estimation based on physics-informed graph neural networks with multisensor data," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    7. Xiao, Lei & Tang, Junxuan & Zhang, Xinghui & Bechhoefer, Eric & Ding, Siyi, 2021. "Remaining useful life prediction based on intentional noise injection and feature reconstruction," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    8. Li, Yuanfu & Chen, Yao & Hu, Zhenchao & Zhang, Huisheng, 2023. "Remaining useful life prediction of aero-engine enabled by fusing knowledge and deep learning models," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    9. Liu, Lu & Song, Xiao & Zhou, Zhetao, 2022. "Aircraft engine remaining useful life estimation via a double attention-based data-driven architecture," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    10. Costa, Nahuel & Sánchez, Luciano, 2022. "Variational encoding approach for interpretable assessment of remaining useful life estimation," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    11. Xiang, Sheng & Qin, Yi & Luo, Jun & Pu, Huayan & Tang, Baoping, 2021. "Multicellular LSTM-based deep learning model for aero-engine remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    12. Zhang, Huixin & Xi, Xiaopeng & Pan, Rong, 2023. "A two-stage data-driven approach to remaining useful life prediction via long short-term memory networks," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    13. Hu, Tao & Guo, Yiming & Gu, Liudong & Zhou, Yifan & Zhang, Zhisheng & Zhou, Zhiting, 2022. "Remaining useful life prediction of bearings under different working conditions using a deep feature disentanglement based transfer learning method," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    14. Xu, Danyang & Qiu, Haobo & Gao, Liang & Yang, Zan & Wang, Dapeng, 2022. "A novel dual-stream self-attention neural network for remaining useful life estimation of mechanical systems," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    15. Arias Chao, Manuel & Kulkarni, Chetan & Goebel, Kai & Fink, Olga, 2022. "Fusing physics-based and deep learning models for prognostics," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    16. Zio, Enrico, 2022. "Prognostics and Health Management (PHM): Where are we and where do we (need to) go in theory and practice," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    17. Fu, Song & Zhang, Yongjian & Lin, Lin & Zhao, Minghang & Zhong, Shi-sheng, 2021. "Deep residual LSTM with domain-invariance for remaining useful life prediction across domains," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    18. Li, Yuanfu & Chen, Yifan & Shao, Haonan & Zhang, Huisheng, 2023. "A novel dual attention mechanism combined with knowledge for remaining useful life prediction based on gated recurrent units," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    19. Fu, Song & Lin, Lin & Wang, Yue & Guo, Feng & Zhao, Minghang & Zhong, Baihong & Zhong, Shisheng, 2024. "MCA-DTCN: A novel dual-task temporal convolutional network with multi-channel attention for first prediction time detection and remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    20. Tang, Ting & Yuan, Huimei, 2022. "A hybrid approach based on decomposition algorithm and neural network for remaining useful life prediction of lithium-ion battery," Reliability Engineering and System Safety, Elsevier, vol. 217(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:218:y:2022:i:pb:s0951832021006633. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.