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Opportunistic maintenance policy integrating leasing profit and capacity balancing for serial-parallel leased systems

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  • Xia, Tangbin
  • Sun, Bowen
  • Chen, Zhen
  • Pan, Ershun
  • Wang, Hao
  • Xi, Lifeng

Abstract

Service-oriented manufacturing promotes maintenance outsourcing as a new profit growth spot in the industry. For maximizing the leasing profits in this product-service mode, a new opportunistic maintenance policy is developed to handle the challenges of complex serial-parallel structure and multi-procedure capacity. Different from traditional maintenance strategies for a single leased machine, the serial-parallel structure of a manufacturing system is taken as the research emphasis. Meanwhile, capacity balancing is analyzed for the practical manufacturing. At the machine level, sequential predictive maintenance (PM) intervals for each machine is individually scheduled according to its health evolution. At the procedure level and the system level, a capacity balancing-oriented leasing profit optimization (CB-LPO) policy is proposed by considering the constraints of the capacity balancing to optimize real-time maintenance decisions dynamically. Finally, we present a case study by comparing the global maintenance scheme during the lease contract period. It has been verified that this CB-LPO policy has significant economic advantages and computational benefits.

Suggested Citation

  • Xia, Tangbin & Sun, Bowen & Chen, Zhen & Pan, Ershun & Wang, Hao & Xi, Lifeng, 2021. "Opportunistic maintenance policy integrating leasing profit and capacity balancing for serial-parallel leased systems," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    • Handle: RePEc:eee:reensy:v:205:y:2021:i:c:s095183202030733x
    DOI: 10.1016/j.ress.2020.107233
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    References listed on IDEAS

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    Cited by:

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    2. Liu, Hongda & Zhao, Haifeng & Li, Shiyuan, 2023. "Future social change of manufacturing and service industries: Service-oriented manufacturing under the integration of innovation-flows drive," Technological Forecasting and Social Change, Elsevier, vol. 196(C).
    3. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    4. Jackson, Canek & Pascual, Rodrigo & Mac Cawley, Alejandro & Godoy, Sergio, 2023. "Product–service system negotiation in aircraft lease contracts with option of disagreement," Journal of Air Transport Management, Elsevier, vol. 107(C).
    5. Ke Chen & Xian Zhao & Qingan Qiu, 2022. "Optimal Task Abort and Maintenance Policies Considering Time Redundancy," Mathematics, MDPI, vol. 10(9), pages 1-16, April.
    6. Zhu, Ying & Xia, Tangbin & Hong, Ge & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2022. "Collaborative maintenance service and component sales under coopetition patterns for OEMs challenged by booming used-component sales," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    7. Li, Yaping & Xia, Tangbin & Chen, Zhen & Pan, Ershun, 2023. "Multiple degradation-driven preventive maintenance policy for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    8. Jackson, Canek & Pascual, Rodrigo, 2021. "Joint pricing and maintenance strategies in availability-based product-service systems under different overhaul conditions," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    9. Xia, Tangbin & Cao, Lei & Xu, Yuhui & Zhang, Kaigan & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2024. "Multi-level maintenance and inventory joint optimization for a k-out-of-n hyper-system considering the selection of suppliers with incentive discount policies," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    10. Huang, Yeu-Shiang & Ho, Jyh-Wen & Hung, Jin-Wei & Tseng, Tzu-Liang (Bill), 2021. "A customized warranty model by considering multi-usage levels for the leasing industry," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    11. Zhang, Qin & Liu, Yu & Xiahou, Tangfan & Huang, Hong-Zhong, 2023. "A heuristic maintenance scheduling framework for a military aircraft fleet under limited maintenance capacities," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    12. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.

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