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A holistic multi-failure mode prognosis approach for complex equipment

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  • Blancke, Olivier
  • Tahan, Antoine
  • Komljenovic, Dragan
  • Amyot, Normand
  • Lévesque, Mélanie
  • Hudon, Claude

Abstract

The aim of this paper is to propose a holistic multi-failure mode prognosis approach that takes into account the complexity of failure mechanisms as a system. Model assumptions are first proposed by experts and then formalized using graph theory and stochastic models. The prognosis approach relies on a diagnostic algorithm that combines diagnostic information from different sources (e.g., measurements and inspections) to detect active failure mechanisms and track their progression, and a prognostic algorithm that predicts failure mode occurrences dynamically as new information becomes available. Furthermore, the approach identifies undetectable failure mechanisms where no symptoms have yet been measured. The relative simplicity of the algorithms and graphical representation of the results helps to build decision-makers’ trust. In addition, the approach is a means of capturing acquired knowledge and available data. A case study of a hydroelectric generator stator is proposed. The resulting multi-state degradation model identified more than 150 failure mechanisms discretized in 70 physical states and leading to three failure modes. Three historical failure and one online case studies are presented, based on diagnostic data from Hydro-Québec's generating fleet. In two of the case studies, the failure mode occurrence could have been predicted more than eight years in advance.

Suggested Citation

  • Blancke, Olivier & Tahan, Antoine & Komljenovic, Dragan & Amyot, Normand & Lévesque, Mélanie & Hudon, Claude, 2018. "A holistic multi-failure mode prognosis approach for complex equipment," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 136-151.
    • Handle: RePEc:eee:reensy:v:180:y:2018:i:c:p:136-151
    DOI: 10.1016/j.ress.2018.07.006
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    References listed on IDEAS

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    Cited by:

    1. Moradi, Ramin & Groth, Katrina M., 2020. "Modernizing risk assessment: A systematic integration of PRA and PHM techniques," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    2. Xu, Yanwen & Kohtz, Sara & Boakye, Jessica & Gardoni, Paolo & Wang, Pingfeng, 2023. "Physics-informed machine learning for reliability and systems safety applications: State of the art and challenges," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    3. Li, Ruopu & Arzaghi, Ehsan & Abbassi, Rouzbeh & Chen, Diyi & Li, Chunhao & Li, Huanhuan & Xu, Beibei, 2020. "Dynamic maintenance planning of a hydro-turbine in operational life cycle," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    4. Mohamed Gaha & Bilal Chabane & Dragan Komljenovic & Alain Côté & Claude Hébert & Olivier Blancke & Atieh Delavari & Georges Abdul-Nour, 2021. "Global Methodology for Electrical Utilities Maintenance Assessment Based on Risk-Informed Decision Making," Sustainability, MDPI, vol. 13(16), pages 1-23, August.
    5. Barbosa de Santis, Rodrigo & Silveira Gontijo, Tiago & Azevedo Costa, Marcelo, 2021. "Condition-based maintenance in hydroelectric plants: A systematic literature review," MPRA Paper 115912, University Library of Munich, Germany.

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