IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v262y2023ics0925527323001603.html
   My bibliography  Save this article

Modelling and optimisation of energy consumption and profit-oriented multi-parallel partial disassembly line balancing problem

Author

Listed:
  • Liang, Wei
  • Zhang, Zeqiang
  • Yin, Tao
  • Zhang, Yu
  • Wu, Tengfei

Abstract

Based on the actual requirements of recycling enterprises, this study proposes a multi-parallel partial disassembly line balancing problem (MPPDLBP). Four objectives, the number of shared workstations, workstation load balancing index, energy consumption, and profit, need to be optimised in MPPDLBP. To address the MPPDLBP, this study further constructs a mixed-integer nonlinear programming (MINLP) model and designs a suitable mechanism of encoding and decoding. Meanwhile, partial disassembly is adopted in this study because recycling enterprises aim for low energy consumption and high profits. In addition, the positions of the best values for each objective are defined as the best disassembly levels. Furthermore, this study proposes a genetic and tabu search algorithm (GATS) for optimising the MPPDLBP effectively. The superior performance of the proposed GATS is verified by comparing it with other effective algorithms in existing literature. Finally, this study optimises a hybrid instance and provides decision-makers with multiple low-energy and high-profit disassembly schemes.

Suggested Citation

  • Liang, Wei & Zhang, Zeqiang & Yin, Tao & Zhang, Yu & Wu, Tengfei, 2023. "Modelling and optimisation of energy consumption and profit-oriented multi-parallel partial disassembly line balancing problem," International Journal of Production Economics, Elsevier, vol. 262(C).
  • Handle: RePEc:eee:proeco:v:262:y:2023:i:c:s0925527323001603
    DOI: 10.1016/j.ijpe.2023.108928
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527323001603
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ijpe.2023.108928?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Mohand Lounes Bentaha & Olga Battaïa & Alexandre Dolgui, 2015. "An exact solution approach for disassembly line balancing problem under uncertainty of the task processing times," International Journal of Production Research, Taylor & Francis Journals, vol. 53(6), pages 1807-1818, March.
    2. Battaïa, Olga & Dolgui, Alexandre, 2013. "A taxonomy of line balancing problems and their solutionapproaches," International Journal of Production Economics, Elsevier, vol. 142(2), pages 259-277.
    3. Nahas, Nabil & Nourelfath, Mustapha & Gendreau, Michel, 2014. "Selecting machines and buffers in unreliable assembly/disassembly manufacturing networks," International Journal of Production Economics, Elsevier, vol. 154(C), pages 113-126.
    4. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    5. Diri Kenger, Zülal & Koç, Çağrı & Özceylan, Eren, 2021. "Integrated disassembly line balancing and routing problem with mobile additive manufacturing," International Journal of Production Economics, Elsevier, vol. 235(C).
    6. Mohand Lounes Bentaha & Alexandre Dolgui & Olga Battaïa & Robert J. Riggs & Jack Hu, 2018. "Profit-oriented partial disassembly line design: dealing with hazardous parts and task processing times uncertainty," International Journal of Production Research, Taylor & Francis Journals, vol. 56(24), pages 7220-7242, December.
    7. Zülal Diri Kenger & Çağrı Koç & Eren Özceylan, 2020. "Integrated disassembly line balancing and routing problem," International Journal of Production Research, Taylor & Francis Journals, vol. 58(23), pages 7250-7268, December.
    8. Bentaha, Mohand-Lounes & Voisin, Alexandre & Marangé, Pascale, 2020. "A decision tool for disassembly process planning under end-of-life product quality," International Journal of Production Economics, Elsevier, vol. 219(C), pages 386-401.
    9. Junkai He & Feng Chu & Alexandre Dolgui & Feifeng Zheng & Ming Liu, 2022. "Integrated stochastic disassembly line balancing and planning problem with machine specificity," International Journal of Production Research, Taylor & Francis Journals, vol. 60(5), pages 1688-1708, March.
    10. Yaping Ren & Daoyuan Yu & Chaoyong Zhang & Guangdong Tian & Leilei Meng & Xiaoqiang Zhou, 2017. "An improved gravitational search algorithm for profit-oriented partial disassembly line balancing problem," International Journal of Production Research, Taylor & Francis Journals, vol. 55(24), pages 7302-7316, December.
    11. Hasegawa, Shota & Kinoshita, Yuki & Yamada, Tetsuo & Bracke, Stefan, 2019. "Life cycle option selection of disassembly parts for material-based CO2 saving rate and recovery cost: Analysis of different market value and labor cost for reused parts in German and Japanese cases," International Journal of Production Economics, Elsevier, vol. 213(C), pages 229-242.
    12. Meisam Pour-Massahian-Tafti & Matthieu Godichaud & Lionel Amodeo, 2021. "New models and efficient methods for single-product disassembly lot-sizing problem with surplus inventory decisions," International Journal of Production Research, Taylor & Francis Journals, vol. 59(22), pages 6898-6918, November.
    13. Wei Liang & Zeqiang Zhang & Yu Zhang & Peiyu Xu & Tao Yin, 2023. "Improved social spider algorithm for partial disassembly line balancing problem considering the energy consumption involved in tool switching," International Journal of Production Research, Taylor & Francis Journals, vol. 61(7), pages 2250-2266, April.
    14. Yu Zhang & Zeqiang Zhang & Chao Guan & Peiyu Xu, 2022. "Improved whale optimisation algorithm for two-sided disassembly line balancing problems considering part characteristic indexes," International Journal of Production Research, Taylor & Francis Journals, vol. 60(8), pages 2553-2571, April.
    15. Lixia Zhu & Zeqiang Zhang & Yi Wang & Ning Cai, 2020. "On the end-of-life state oriented multi-objective disassembly line balancing problem," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1403-1428, August.
    16. Lixia Zhu & Zeqiang Zhang & Yi Wang, 2018. "A Pareto firefly algorithm for multi-objective disassembly line balancing problems with hazard evaluation," International Journal of Production Research, Taylor & Francis Journals, vol. 56(24), pages 7354-7374, December.
    17. Godichaud, Matthieu & Amodeo, Lionel, 2018. "Economic order quantity for multistage disassembly systems," International Journal of Production Economics, Elsevier, vol. 199(C), pages 16-25.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    2. Fang, Yilin & Liu, Quan & Li, Miqing & Laili, Yuanjun & Pham, Duc Truong, 2019. "Evolutionary many-objective optimization for mixed-model disassembly line balancing with multi-robotic workstations," European Journal of Operational Research, Elsevier, vol. 276(1), pages 160-174.
    3. Lixia Zhu & Zeqiang Zhang & Yi Wang & Ning Cai, 2020. "On the end-of-life state oriented multi-objective disassembly line balancing problem," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1403-1428, August.
    4. Junkai He & Feng Chu & Feifeng Zheng & Ming Liu, 2021. "A green-oriented bi-objective disassembly line balancing problem with stochastic task processing times," Annals of Operations Research, Springer, vol. 296(1), pages 71-93, January.
    5. Ömer Faruk Yılmaz & Büşra Yazıcı, 2022. "Tactical level strategies for multi-objective disassembly line balancing problem with multi-manned stations: an optimization model and solution approaches," Annals of Operations Research, Springer, vol. 319(2), pages 1793-1843, December.
    6. Bentaha, Mohand-Lounes & Voisin, Alexandre & Marangé, Pascale, 2020. "A decision tool for disassembly process planning under end-of-life product quality," International Journal of Production Economics, Elsevier, vol. 219(C), pages 386-401.
    7. Jianhua Cao & Xuhui Xia & Lei Wang & Zelin Zhang & Xiang Liu, 2019. "A Novel Multi-Efficiency Optimization Method for Disassembly Line Balancing Problem," Sustainability, MDPI, vol. 11(24), pages 1-16, December.
    8. Süleyman Mete & Faruk Serin & Zeynel Abidin Çil & Erkan Çelik & Eren Özceylan, 2023. "A comparative analysis of meta-heuristic methods on disassembly line balancing problem with stochastic time," Annals of Operations Research, Springer, vol. 321(1), pages 371-408, February.
    9. Yicong Gao & Shanhe Lou & Hao Zheng & Jianrong Tan, 2023. "A data-driven method of selective disassembly planning at end-of-life under uncertainty," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 565-585, February.
    10. Wei Meng & Xiufen Zhang, 2020. "Optimization of Remanufacturing Disassembly Line Balance Considering Multiple Failures and Material Hazards," Sustainability, MDPI, vol. 12(18), pages 1-16, September.
    11. Romero-Silva, Rodrigo & Shaaban, Sabry & Marsillac, Erika & Laarraf, Zouhair, 2021. "The impact of unequal processing time variability on reliable and unreliable merging line performance," International Journal of Production Economics, Elsevier, vol. 235(C).
    12. Qi Zhang & Yang Xing & Man Yao & Jiacun Wang & Xiwang Guo & Shujin Qin & Liang Qi & Fuguang Huang, 2024. "An Improved Discrete Bat Algorithm for Multi-Objective Partial Parallel Disassembly Line Balancing Problem," Mathematics, MDPI, vol. 12(5), pages 1-22, February.
    13. Yusha Zhou & Xiuping Guo & Dong Li, 2022. "A dynamic programming approach to a multi-objective disassembly line balancing problem," Annals of Operations Research, Springer, vol. 311(2), pages 921-944, April.
    14. Battaïa, Olga & Dolgui, Alexandre & Guschinsky, Nikolai, 2023. "MIP-based heuristics for combinatorial design of reconfigurable rotary transfer machines for production of multiple parts," International Journal of Production Economics, Elsevier, vol. 262(C).
    15. Zepeng Chen & Lin Li & Xiaojing Chu & Fengfu Yin & Huaqing Li, 2024. "Multi-Objective Disassembly Depth Optimization for End-of-Life Smartphones Considering the Overall Safety of the Disassembly Process," Sustainability, MDPI, vol. 16(3), pages 1-23, January.
    16. Peng Hu & Feng Chu & Yunfei Fang & Peng Wu, 2022. "Novel distribution-free model and method for stochastic disassembly line balancing with limited distributional information," Journal of Combinatorial Optimization, Springer, vol. 43(5), pages 1423-1446, July.
    17. Walter, Rico & Schulze, Philipp & Scholl, Armin, 2021. "SALSA: Combining branch-and-bound with dynamic programming to smoothen workloads in simple assembly line balancing," European Journal of Operational Research, Elsevier, vol. 295(3), pages 857-873.
    18. García-Villoria, Alberto & Corominas, Albert & Nadal, Adrià & Pastor, Rafael, 2018. "Solving the accessibility windows assembly line problem level 1 and variant 1 (AWALBP-L1-1) with precedence constraints," European Journal of Operational Research, Elsevier, vol. 271(3), pages 882-895.
    19. Marić, Josip & Opazo-Basáez, Marco & Vlačić, Božidar & Dabić, Marina, 2023. "Innovation management of three-dimensional printing (3DP) technology: Disclosing insights from existing literature and determining future research streams," Technological Forecasting and Social Change, Elsevier, vol. 193(C).
    20. Borba, Leonardo & Ritt, Marcus & Miralles, Cristóbal, 2018. "Exact and heuristic methods for solving the Robotic Assembly Line Balancing Problem," European Journal of Operational Research, Elsevier, vol. 270(1), pages 146-156.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:262:y:2023:i:c:s0925527323001603. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.