IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v282y2025ics0925527324003700.html
   My bibliography  Save this article

Scenario-based optimization and simulation framework for human-centered Assembly Line Balancing

Author

Listed:
  • Abdous, Mohammed-Amine
  • Delorme, Xavier
  • Battini, Daria
  • Sgarbossa, Fabio

Abstract

Assembly lines are essential components of manufacturing operations but often face challenges due to variable operation times and ergonomic risks leading to increased musculoskeletal disorders (MSDs) and associated economic burdens such as absenteeism and workers’ compensation. Assembly line balancing approaches frequently overlook these issues and their impact on worker well-being, highlighting the need for models that integrate both ergonomics and variable operation times.

Suggested Citation

  • Abdous, Mohammed-Amine & Delorme, Xavier & Battini, Daria & Sgarbossa, Fabio, 2025. "Scenario-based optimization and simulation framework for human-centered Assembly Line Balancing," International Journal of Production Economics, Elsevier, vol. 282(C).
  • Handle: RePEc:eee:proeco:v:282:y:2025:i:c:s0925527324003700
    DOI: 10.1016/j.ijpe.2024.109513
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527324003700
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ijpe.2024.109513?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Rocío Alfaro-Pozo & Joaquín Bautista-Valhondo, 2024. "Impact of limiting the ergonomic risk on the economic and productive efficiency of an assembly line," International Journal of Production Research, Taylor & Francis Journals, vol. 62(1-2), pages 122-140, January.
    2. Suzanne de Treville & Tyson R. Browning & Rogelio Oliva, 2023. "Empirically Grounding Analytics (EGA) Research in the Journal of Operations Management," Swiss Finance Institute Research Paper Series 23-98, Swiss Finance Institute.
    3. Serena Finco & Mohammed-Amine Abdous & Martina Calzavara & Daria Battini & Xavier Delorme, 2021. "A bi-objective model to include workers’ vibration exposure in assembly line design," International Journal of Production Research, Taylor & Francis Journals, vol. 59(13), pages 4017-4032, July.
    4. Serena Finco & Daria Battini & Xavier Delorme & Alessandro Persona & Fabio Sgarbossa, 2020. "Workers’ rest allowance and smoothing of the workload in assembly lines," International Journal of Production Research, Taylor & Francis Journals, vol. 58(4), pages 1255-1270, February.
    5. Tiacci, Lorenzo & Mimmi, Mario, 2018. "Integrating ergonomic risks evaluation through OCRA index and balancing/sequencing decisions for mixed model stochastic asynchronous assembly lines," Omega, Elsevier, vol. 78(C), pages 112-138.
    6. Neumann, W. Patrick & Winkelhaus, Sven & Grosse, Eric H. & Glock, Christoph H., 2021. "Industry 4.0 and the human factor – A systems framework and analysis methodology for successful development," International Journal of Production Economics, Elsevier, vol. 233(C).
    7. Lai, Tsung-Chyan & Sotskov, Yuri N. & Dolgui, Alexandre, 2019. "The stability radius of an optimal line balance with maximum efficiency for a simple assembly line," European Journal of Operational Research, Elsevier, vol. 274(2), pages 466-481.
    8. Mohammed-Amine Abdous & Xavier Delorme & Daria Battini & Sandrine Berger-Douce, 2023. "Multi-objective collaborative assembly line design problem with the optimisation of ergonomics and economics," International Journal of Production Research, Taylor & Francis Journals, vol. 61(22), pages 7830-7845, November.
    9. Grosse, Eric H. & Glock, Christoph H. & Müller, Sebastian, 2015. "Production economics and the learning curve: A meta-analysis," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 401-412.
    10. Koltai, Tamás & Dimény, Imre & Gallina, Viola & Gaal, Alexander & Sepe, Chiara, 2021. "An analysis of task assignment and cycle times when robots are added to human-operated assembly lines, using mathematical programming models," International Journal of Production Economics, Elsevier, vol. 242(C).
    11. Berti, Nicola & Finco, Serena & Battaïa, Olga & Delorme, Xavier, 2021. "Ageing workforce effects in Dual-Resource Constrained job-shop scheduling," International Journal of Production Economics, Elsevier, vol. 237(C).
    12. Bogataj, David & Battini, Daria & Calzavara, Martina & Persona, Alessandro, 2019. "The ageing workforce challenge: Investments in collaborative robots or contribution to pension schemes, from the multi-echelon perspective," International Journal of Production Economics, Elsevier, vol. 210(C), pages 97-106.
    13. Lorenzo Tiacci, 2024. "Assigning rest times to workers in assembly lines with ergonomically hazardous tasks: an approach to defend companies’ profitability," International Journal of Production Research, Taylor & Francis Journals, vol. 62(4), pages 1239-1261, February.
    14. Bautista, Joaquín & Batalla-García, Cristina & Alfaro-Pozo, Rocío, 2016. "Models for assembly line balancing by temporal, spatial and ergonomic risk attributes," European Journal of Operational Research, Elsevier, vol. 251(3), pages 814-829.
    15. Shibasaki, Rui S. & Rossi, André & Gurevsky, Evgeny, 2024. "A new upper bound based on Dantzig-Wolfe decomposition to maximize the stability radius of a simple assembly line under uncertainty," European Journal of Operational Research, Elsevier, vol. 313(3), pages 1015-1030.
    16. Dmitry Ivanov & Christopher S. Tang & Alexandre Dolgui & Daria Battini & Ajay Das, 2021. "Researchers' perspectives on Industry 4.0: multi-disciplinary analysis and opportunities for operations management," International Journal of Production Research, Taylor & Francis Journals, vol. 59(7), pages 2055-2078, April.
    17. Otto, Alena & Scholl, Armin, 2011. "Incorporating ergonomic risks into assembly line balancing," European Journal of Operational Research, Elsevier, vol. 212(2), pages 277-286, July.
    18. Otto, Alena & Otto, Christian & Scholl, Armin, 2013. "Systematic data generation and test design for solution algorithms on the example of SALBPGen for assembly line balancing," European Journal of Operational Research, Elsevier, vol. 228(1), pages 33-45.
    19. Hessam Bavafa & Jónas Oddur Jónasson, 2021. "The Variance Learning Curve," Management Science, INFORMS, vol. 67(5), pages 3104-3116, May.
    20. Sebnem Demirkol Akyol & Adil Baykasoğlu, 2019. "ErgoALWABP: a multiple-rule based constructive randomized search algorithm for solving assembly line worker assignment and balancing problem under ergonomic risk factors," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 291-302, January.
    21. Delorme, Xavier & Cerqueus, Audrey & Gianessi, Paolo & Lamy, Damien, 2023. "RMS balancing and planning under uncertain demand and energy cost considerations," International Journal of Production Economics, Elsevier, vol. 261(C).
    22. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    23. Manuel Chica & Joaquín Bautista & Jesica de Armas, 2019. "Benefits of robust multiobjective optimization for flexible automotive assembly line balancing," Flexible Services and Manufacturing Journal, Springer, vol. 31(1), pages 75-103, March.
    24. Lai, Tsung-Chyan & Sotskov, Yuri N. & Dolgui, Alexandre & Zatsiupa, Aksana, 2016. "Stability radii of optimal assembly line balances with a fixed workstation set," International Journal of Production Economics, Elsevier, vol. 182(C), pages 356-371.
    25. Eric H. Grosse & Fabio Sgarbossa & Cecilia Berlin & W. Patrick Neumann, 2023. "Human-centric production and logistics system design and management: transitioning from Industry 4.0 to Industry 5.0," International Journal of Production Research, Taylor & Francis Journals, vol. 61(22), pages 7749-7759, November.
    26. Grosse, E. H. & Glock, C. H. & Müller, Seb., 2015. "Production economics and the learning curve: A Meta-Analysis," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 74127, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    27. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2008. "Assembly line balancing: Which model to use when," International Journal of Production Economics, Elsevier, vol. 111(2), pages 509-528, February.
    28. Mohammed-Amine Abdous & Xavier Delorme & Daria Battini & Fabio Sgarbossa & Sandrine Berger-Douce, 2023. "Assembly line balancing problem with ergonomics: a new fatigue and recovery model," International Journal of Production Research, Taylor & Francis Journals, vol. 61(3), pages 693-706, February.
    29. Battaïa, Olga & Dolgui, Alexandre, 2013. "A taxonomy of line balancing problems and their solutionapproaches," International Journal of Production Economics, Elsevier, vol. 142(2), pages 259-277.
    30. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    31. Ozdemir, Rifat & Sarigol, Ilkan & AlMutairi, Sarah & AlMeea, Sarah & Murad, Abrar & Naqi, Aseel & AlNasser, Noor, 2021. "Fuzzy multi-objective model for assembly line balancing with ergonomic risks consideration," International Journal of Production Economics, Elsevier, vol. 239(C).
    32. Sgarbossa, F. & Grosse, E. H. & Neumann, W. P. & Battini, D. & Glock, C. H., 2020. "Human factors in production and logistics systems of the future," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 120615, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    33. Daria Battini & Xavier Delorme & Alexandre Dolgui & Alessandro Persona & Fabio Sgarbossa, 2016. "Ergonomics in assembly line balancing based on energy expenditure: a multi-objective model," International Journal of Production Research, Taylor & Francis Journals, vol. 54(3), pages 824-845, February.
    34. Ranasinghe, T. & Grosse, E. H. & Glock, C. H. & Jaber, M.Y., 2024. "Never too late to learn: Unlocking the potential of aging workforce in manufacturing and service industries," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 143650, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    35. Battini, Daria & Berti, Nicola & Finco, Serena & Zennaro, Ilenia & Das, Ajay, 2022. "Towards industry 5.0: A multi-objective job rotation model for an inclusive workforce," International Journal of Production Economics, Elsevier, vol. 250(C).
    36. Rim Slama & Ilhem Slama & Houda Tlahig & Pierre Slangen & Oussama Ben-Ammar, 2024. "An overview on human-centred technologies, measurements and optimisation in assembly systems," International Journal of Production Research, Taylor & Francis Journals, vol. 62(14), pages 5336-5358, July.
    37. Niloofar Katiraee & Martina Calzavara & Serena Finco & Olga Battaïa & Daria Battini, 2023. "Assembly line balancing and worker assignment considering workers’ expertise and perceived physical effort," International Journal of Production Research, Taylor & Francis Journals, vol. 61(20), pages 6939-6959, October.
    38. Ranasinghe, Thilini & Grosse, Eric H. & Glock, Christoph H. & Jaber, Mohamad Y., 2024. "Never too late to learn: Unlocking the potential of aging workforce in manufacturing and service industries," International Journal of Production Economics, Elsevier, vol. 270(C).
    39. Sotskov, Yuri N. & Dolgui, Alexandre & Portmann, Marie-Claude, 2006. "Stability analysis of an optimal balance for an assembly line with fixed cycle time," European Journal of Operational Research, Elsevier, vol. 168(3), pages 783-797, February.
    40. Evgeny Gurevsky & Olga Battaïa & Alexandre Dolgui, 2012. "Balancing of simple assembly lines under variations of task processing times," Annals of Operations Research, Springer, vol. 201(1), pages 265-286, December.
    41. Neumann, W. Patrick & Winkelhaus, Sven & Grosse, Eric H. & Glock, C. H., 2021. "Industry 4.0 and the human factor – A systems framework and analysis methodology for successful development," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 124757, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    42. E Gurevsky & Ö Hazır & O Battaïa & A Dolgui, 2013. "Robust balancing of straight assembly lines with interval task times☆," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 64(11), pages 1607-1613, November.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Battaïa, Olga & Dolgui, Alexandre, 2022. "Hybridizations in line balancing problems: A comprehensive review on new trends and formulations," International Journal of Production Economics, Elsevier, vol. 250(C).
    2. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    3. Shibasaki, Rui S. & Rossi, André & Gurevsky, Evgeny, 2024. "A new upper bound based on Dantzig-Wolfe decomposition to maximize the stability radius of a simple assembly line under uncertainty," European Journal of Operational Research, Elsevier, vol. 313(3), pages 1015-1030.
    4. Mao, Zhaofang & Sun, Yiting & Fang, Kan & Huang, Dian & Zhang, Jiaxin, 2024. "Balancing and scheduling of assembly line with multi-type collaborative robots," International Journal of Production Economics, Elsevier, vol. 271(C).
    5. Sikora, Celso Gustavo Stall, 2024. "Balancing mixed-model assembly lines for random sequences," European Journal of Operational Research, Elsevier, vol. 314(2), pages 597-611.
    6. Zixiang Li & Celso Gustavo Stall Sikora & Ibrahim Kucukkoc, 2024. "Chance-constrained stochastic assembly line balancing with branch, bound and remember algorithm," Annals of Operations Research, Springer, vol. 335(1), pages 491-516, April.
    7. Battini, Daria & Berti, Nicola & Finco, Serena & Zennaro, Ilenia & Das, Ajay, 2022. "Towards industry 5.0: A multi-objective job rotation model for an inclusive workforce," International Journal of Production Economics, Elsevier, vol. 250(C).
    8. Pereira, Jordi & Álvarez-Miranda, Eduardo, 2018. "An exact approach for the robust assembly line balancing problem," Omega, Elsevier, vol. 78(C), pages 85-98.
    9. Hashemi-Petroodi, S. Ehsan & Thevenin, Simon & Kovalev, Sergey & Dolgui, Alexandre, 2023. "Markov decision process for multi-manned mixed-model assembly lines with walking workers," International Journal of Production Economics, Elsevier, vol. 255(C).
    10. Tiacci, Lorenzo & Mimmi, Mario, 2018. "Integrating ergonomic risks evaluation through OCRA index and balancing/sequencing decisions for mixed model stochastic asynchronous assembly lines," Omega, Elsevier, vol. 78(C), pages 112-138.
    11. Marco Trost & Thorsten Claus & Frank Herrmann, 2022. "Social Sustainability in Production Planning: A Systematic Literature Review," Sustainability, MDPI, vol. 14(13), pages 1-31, July.
    12. Pirogov, Aleksandr & Gurevsky, Evgeny & Rossi, André & Dolgui, Alexandre, 2021. "Robust balancing of transfer lines with blocks of uncertain parallel tasks under fixed cycle time and space restrictions," European Journal of Operational Research, Elsevier, vol. 290(3), pages 946-955.
    13. Ozdemir, Rifat & Sarigol, Ilkan & AlMutairi, Sarah & AlMeea, Sarah & Murad, Abrar & Naqi, Aseel & AlNasser, Noor, 2021. "Fuzzy multi-objective model for assembly line balancing with ergonomic risks consideration," International Journal of Production Economics, Elsevier, vol. 239(C).
    14. Ranasinghe, Thilini & Senanayake, Chanaka D. & Grosse, Eric H., 2024. "Effects of stochastic and heterogeneous worker learning on the performance of a two-workstation production system," International Journal of Production Economics, Elsevier, vol. 267(C).
    15. Schmid, Nico André & Montreuil, Benoit & Limère, Veronique, 2024. "Modeling and solving integrated assembly line balancing, assembly line feeding, and facility sizing problems," International Journal of Production Economics, Elsevier, vol. 277(C).
    16. Lopes, Thiago Cantos & Pastre, Giuliano Vidal & Michels, Adalberto Sato & Magatão, Leandro, 2020. "Flexible multi-manned assembly line balancing problem: Model, heuristic procedure, and lower bounds for line length minimization," Omega, Elsevier, vol. 95(C).
    17. Lai, Tsung-Chyan & Sotskov, Yuri N. & Dolgui, Alexandre, 2019. "The stability radius of an optimal line balance with maximum efficiency for a simple assembly line," European Journal of Operational Research, Elsevier, vol. 274(2), pages 466-481.
    18. Lai, Tsung-Chyan & Sotskov, Yuri N. & Dolgui, Alexandre & Zatsiupa, Aksana, 2016. "Stability radii of optimal assembly line balances with a fixed workstation set," International Journal of Production Economics, Elsevier, vol. 182(C), pages 356-371.
    19. Minghai Yuan & Hongyan Yu & Jinting Huang & Aimin Ji, 2019. "Reconfigurable assembly line balancing for cloud manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 30(6), pages 2391-2405, August.
    20. Keshvarparast, Ali & Katiraee, Niloofar & Finco, Serena & Calzavara, Martina, 2025. "Integrating collaboration scenarios and workforce individualization in collaborative assembly line balancing," International Journal of Production Economics, Elsevier, vol. 279(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:282:y:2025:i:c:s0925527324003700. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.