IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v337y2025ics0360544225042732.html

In-situ research of a district heating system to assess its capability to operate at reduced flow temperatures

Author

Listed:
  • Sekret, Robert
  • Kotowicz, Janusz

Abstract

This paper presents the process of developing an innovative method and its experimental verification, as well as a calculation algorithm for determining the reduced nominal supply and return temperatures of a district heating system. The aim of creating this new methodology is to enhance the energy efficiency of district heating systems. This was achieved by using the heat flow surplus of the district heating system and the reduction in heat demand of buildings resulting from their thermal modernisation. The 10-year research project studied a district heating system with a thermal power of 327 MW. The paper also describes how to apply the new operating temperatures to the district heating system. The system successfully reduced the supply temperature from 150 °C to 118 °C and the return temperature from 80 °C to 60 °C. This reduction in temperature allowed for an improvement of 19.18 % in the heat transfer and delivery efficiency of the district heating system, without exceeding the nominal heat transfer fluid flow in the district heating network. This increase in energy efficiency was achieved without any significant investment costs, with CO2 emissions reduced by 5.230 kg per GJ transported by the district heating system. The research also found that reducing operating temperatures resulted in up to 88 % fewer faults and failures, thereby increasing the availability and lifespan of the entire system.

Suggested Citation

  • Sekret, Robert & Kotowicz, Janusz, 2025. "In-situ research of a district heating system to assess its capability to operate at reduced flow temperatures," Energy, Elsevier, vol. 337(C).
  • Handle: RePEc:eee:energy:v:337:y:2025:i:c:s0360544225042732
    DOI: 10.1016/j.energy.2025.138631
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225042732
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.138631?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Guelpa, Elisa & Sciacovelli, Adriano & Verda, Vittorio, 2019. "Thermo-fluid dynamic model of large district heating networks for the analysis of primary energy savings," Energy, Elsevier, vol. 184(C), pages 34-44.
    2. Reynolds, Jonathan & Ahmad, Muhammad Waseem & Rezgui, Yacine & Hippolyte, Jean-Laurent, 2019. "Operational supply and demand optimisation of a multi-vector district energy system using artificial neural networks and a genetic algorithm," Applied Energy, Elsevier, vol. 235(C), pages 699-713.
    3. Li, Hongwei & Svendsen, Svend, 2012. "Energy and exergy analysis of low temperature district heating network," Energy, Elsevier, vol. 45(1), pages 237-246.
    4. Pia Manz & Katerina Kermeli & Urban Persson & Marius Neuwirth & Tobias Fleiter & Wina Crijns-Graus, 2021. "Decarbonizing District Heating in EU-27 + UK: How Much Excess Heat Is Available from Industrial Sites?," Sustainability, MDPI, vol. 13(3), pages 1-34, January.
    5. Lämmle, Manuel & Bongs, Constanze & Wapler, Jeannette & Günther, Danny & Hess, Stefan & Kropp, Michael & Herkel, Sebastian, 2022. "Performance of air and ground source heat pumps retrofitted to radiator heating systems and measures to reduce space heating temperatures in existing buildings," Energy, Elsevier, vol. 242(C).
    6. Malcher, Xenia & Tenorio-Rodriguez, Francis Catherine & Finkbeiner, Matthias & Gonzalez-Salazar, Miguel, 2025. "Decarbonization of district heating: A systematic review of carbon footprint and key mitigation strategies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 215(C).
    7. Benakopoulos, Theofanis & Tunzi, Michele & Salenbien, Robbe & Hansen, Kasper Klan & Svendsen, Svend, 2022. "Implementation of a strategy for low-temperature operation of radiator systems using data from existing digital heat cost allocators," Energy, Elsevier, vol. 251(C).
    8. Turski, Michał & Nogaj, Kinga & Sekret, Robert, 2019. "The use of a PCM heat accumulator to improve the efficiency of the district heating substation," Energy, Elsevier, vol. 187(C).
    9. Guelpa, E. & Capone, M. & Sciacovelli, A. & Vasset, N. & Baviere, R. & Verda, V., 2023. "Reduction of supply temperature in existing district heating: A review of strategies and implementations," Energy, Elsevier, vol. 262(PB).
    10. Lorenzen, Peter & Alvarez-Bel, Carlos, 2022. "Variable cost evaluation of heating plants in district heating systems considering the temperature impact," Applied Energy, Elsevier, vol. 305(C).
    11. Jodeiri, A.M. & Goldsworthy, M.J. & Buffa, S. & Cozzini, M., 2022. "Role of sustainable heat sources in transition towards fourth generation district heating – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 158(C).
    12. Østergaard, Dorte Skaarup & Svendsen, Svend, 2019. "Costs and benefits of preparing existing Danish buildings for low-temperature district heating," Energy, Elsevier, vol. 176(C), pages 718-727.
    13. Lund, Henrik & Østergaard, Poul Alberg & Chang, Miguel & Werner, Sven & Svendsen, Svend & Sorknæs, Peter & Thorsen, Jan Eric & Hvelplund, Frede & Mortensen, Bent Ole Gram & Mathiesen, Brian Vad & Boje, 2018. "The status of 4th generation district heating: Research and results," Energy, Elsevier, vol. 164(C), pages 147-159.
    14. Capone, Martina & Guelpa, Elisa & Verda, Vittorio, 2024. "Exploring opportunities for temperature reduction in existing district heating infrastructures," Energy, Elsevier, vol. 302(C).
    15. Averfalk, Helge & Werner, Sven, 2020. "Economic benefits of fourth generation district heating," Energy, Elsevier, vol. 193(C).
    16. Theofanis Benakopoulos & Robbe Salenbien & Dirk Vanhoudt & Svend Svendsen, 2019. "Improved Control of Radiator Heating Systems with Thermostatic Radiator Valves without Pre-Setting Function," Energies, MDPI, vol. 12(17), pages 1-24, August.
    17. Tzouganakis, Panteleimon & Fotopoulou, Maria & Rakopoulos, Dimitrios & Romanchenko, Dmytro & Nikolopoulos, Nikolaos, 2025. "District heating system analysis and design optimization," Energy, Elsevier, vol. 326(C).
    18. Gong, Mei & Werner, Sven, 2015. "Exergy analysis of network temperature levels in Swedish and Danish district heating systems," Renewable Energy, Elsevier, vol. 84(C), pages 106-113.
    19. Gadd, Henrik & Werner, Sven, 2014. "Achieving low return temperatures from district heating substations," Applied Energy, Elsevier, vol. 136(C), pages 59-67.
    20. Capone, Martina & Guelpa, Elisa & Verda, Vittorio, 2023. "Potential for supply temperature reduction of existing district heating substations," Energy, Elsevier, vol. 285(C).
    21. Tunzi, Michele & Østergaard, Dorte Skaarup & Svendsen, Svend & Boukhanouf, Rabah & Cooper, Edward, 2016. "Method to investigate and plan the application of low temperature district heating to existing hydraulic radiator systems in existing buildings," Energy, Elsevier, vol. 113(C), pages 413-421.
    22. Pakere, Ieva & Gravelsins, Armands & Lauka, Dace & Bazbauers, Gatis & Blumberga, Dagnija, 2021. "Linking energy efficiency policies toward 4th generation district heating system," Energy, Elsevier, vol. 234(C).
    23. Sun, Chunhua & Liu, Yanan & Gao, Xiaoyu & Wang, Jinda & Yang, Lan & Qi, Chengyong, 2022. "Research on control strategy integrated with characteristics of user's energy-saving behavior of district heating system," Energy, Elsevier, vol. 245(C).
    24. Su, Lingqi & Nie, Ting & On Ho, Chi & Yang, Zheng & Calvez, Philippe & Jain, Rishee K. & Schwegler, Ben, 2022. "Optimizing pipe network design and central plant positioning of district heating and cooling System: A Graph-Based Multi-Objective genetic algorithm approach," Applied Energy, Elsevier, vol. 325(C).
    25. Benakopoulos, Theofanis & Tunzi, Michele & Salenbien, Robbe & Svendsen, Svend, 2021. "Strategy for low-temperature operation of radiator systems using data from existing digital heat cost allocators," Energy, Elsevier, vol. 231(C).
    26. Werner, Sven, 2017. "International review of district heating and cooling," Energy, Elsevier, vol. 137(C), pages 617-631.
    27. Volkova, Anna & Mašatin, Vladislav & Siirde, Andres, 2018. "Methodology for evaluating the transition process dynamics towards 4th generation district heating networks," Energy, Elsevier, vol. 150(C), pages 253-261.
    28. Kök, Ali & Billerbeck, Anna & Manz, Pia & Kranzl, Lukas, 2025. "Achieving climate neutrality in district heating: The impact of system temperature levels on the supply mix of EU-27 in 2050," Energy, Elsevier, vol. 315(C).
    29. Millar, Michael-Allan & Yu, Zhibin & Burnside, Neil & Jones, Greg & Elrick, Bruce, 2021. "Identification of key performance indicators and complimentary load profiles for 5th generation district energy networks," Applied Energy, Elsevier, vol. 291(C).
    30. Vivian, Jacopo & Quaggiotto, Davide & Zarrella, Angelo, 2020. "Increasing the energy flexibility of existing district heating networks through flow rate variations," Applied Energy, Elsevier, vol. 275(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Guelpa, E. & Capone, M. & Sciacovelli, A. & Vasset, N. & Baviere, R. & Verda, V., 2023. "Reduction of supply temperature in existing district heating: A review of strategies and implementations," Energy, Elsevier, vol. 262(PB).
    2. Tunzi, Michele & Benakopoulos, Theofanis & Yang, Qinjiang & Svendsen, Svend, 2023. "Demand side digitalisation: A methodology using heat cost allocators and energy meters to secure low-temperature operations in existing buildings connected to district heating networks," Energy, Elsevier, vol. 264(C).
    3. Michael-Allan Millar & Bruce Elrick & Greg Jones & Zhibin Yu & Neil M. Burnside, 2020. "Roadblocks to Low Temperature District Heating," Energies, MDPI, vol. 13(22), pages 1-21, November.
    4. Yao, Shuai & Wu, Jianzhong & Qadrdan, Meysam, 2024. "A state-of-the-art analysis and perspectives on the 4th/5th generation district heating and cooling systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 202(C).
    5. Antoine Reguis & Behrang Vand & John Currie, 2021. "Challenges for the Transition to Low-Temperature Heat in the UK: A Review," Energies, MDPI, vol. 14(21), pages 1-26, November.
    6. Capone, Martina & Guelpa, Elisa & Verda, Vittorio, 2023. "Potential for supply temperature reduction of existing district heating substations," Energy, Elsevier, vol. 285(C).
    7. Munćan, Vladimir & Mujan, Igor & Macura, Dušan & Anđelković, Aleksandar S., 2024. "The state of district heating and cooling in Europe - A literature-based assessment," Energy, Elsevier, vol. 304(C).
    8. Kotilainen, Juhani & Hellstedt, Jarmo & Tolvanen, Henrik, 2025. "Determining economic feasibility of supply temperature reduction in existing district heating system through thermohydraulic modelling," Energy, Elsevier, vol. 329(C).
    9. Stock, Jan & Schmidt, Till & Xhonneux, André & Müller, Dirk, 2024. "Optimisation of district heating transformation for the efficient integration of a low-temperature heat source," Energy, Elsevier, vol. 308(C).
    10. Stanislav Chicherin & Vladislav Mašatin & Andres Siirde & Anna Volkova, 2020. "Method for Assessing Heat Loss in A District Heating Network with A Focus on the State of Insulation and Actual Demand for Useful Energy," Energies, MDPI, vol. 13(17), pages 1-15, September.
    11. Mengting Jiang & Camilo Rindt & David M. J. Smeulders, 2022. "Optimal Planning of Future District Heating Systems—A Review," Energies, MDPI, vol. 15(19), pages 1-38, September.
    12. Benakopoulos, Theofanis & Tunzi, Michele & Salenbien, Robbe & Svendsen, Svend, 2021. "Strategy for low-temperature operation of radiator systems using data from existing digital heat cost allocators," Energy, Elsevier, vol. 231(C).
    13. Benakopoulos, Theofanis & Tunzi, Michele & Salenbien, Robbe & Hansen, Kasper Klan & Svendsen, Svend, 2022. "Implementation of a strategy for low-temperature operation of radiator systems using data from existing digital heat cost allocators," Energy, Elsevier, vol. 251(C).
    14. Li, Chenghao & Prasad, Sunku & Bai, Yunfei & Turkeri, Cebrail & Wang, Jihong, 2025. "A quasi-dynamic model and comprehensive simulation study of district heating networks considering temperature delay," Energy, Elsevier, vol. 318(C).
    15. Jodeiri, A.M. & Goldsworthy, M.J. & Buffa, S. & Cozzini, M., 2022. "Role of sustainable heat sources in transition towards fourth generation district heating – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 158(C).
    16. Li, Haoran & Hou, Juan & Hong, Tianzhen & Nord, Natasa, 2022. "Distinguish between the economic optimal and lowest distribution temperatures for heat-prosumer-based district heating systems with short-term thermal energy storage," Energy, Elsevier, vol. 248(C).
    17. Socci, Luca & Rocchetti, Andrea & Verzino, Antonio & Zini, Andrea & Talluri, Lorenzo, 2024. "Enhancing third-generation district heating networks with data centre waste heat recovery: analysis of a case study in Italy," Energy, Elsevier, vol. 313(C).
    18. Østergaard, Dorte Skaarup & Tunzi, Michele & Svendsen, Svend, 2021. "What does a well-functioning heating system look like? Investigation of ten Danish buildings that utilize district heating efficiently," Energy, Elsevier, vol. 227(C).
    19. Golmohamadi, Hessam & Larsen, Kim Guldstrand & Jensen, Peter Gjøl & Hasrat, Imran Riaz, 2022. "Integration of flexibility potentials of district heating systems into electricity markets: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    20. Averfalk, Helge & Werner, Sven, 2020. "Economic benefits of fourth generation district heating," Energy, Elsevier, vol. 193(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:337:y:2025:i:c:s0360544225042732. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.