IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v314y2025ics0360544224040866.html
   My bibliography  Save this article

Experimental investigation of a novel open cathode air-cooled fuel cell stack design featuring simultaneous inlet blowing and outlet suction

Author

Listed:
  • Tu, Xikai
  • Lv, Jin
  • Wu, Jin
  • Luo, Xiaobing
  • Tu, Zhengkai

Abstract

Currently, open cathode air-cooled proton exchange membrane fuel cell (PEMFC) stacks typically use single-sided fans on the cathode side, either at the inlet or outlet, employing suction or blowing methods for reactant gas supply and heat dissipation. However, this single-sided fan configuration still faces issues such as limited output power, low voltage, and poor temperature uniformity. This paper develops a double-sided fan design for both the inlet and outlet, capable of simultaneous blowing and suction. Ensuring consistent parasitic power, the study takes the frequently used single-sided air supply as a baseline and investigates the impact of three double-sided air supply modes on stack output performance: greater inlet than outlet airflow, equal inlet and outlet airflow, and greater outlet than inlet airflow. The results indicate that the equal double-sided airflow provides the best performance, increasing stack output power by 9.97 % and improving temperature uniformity by 6.83 % at 72A, while decreasing the maximum and average temperature by 1.77 °C and 1.43 °C, respectively. Additionally, this equal configuration significantly extends anode purging time by 471 %, increases hydrogen utilization from 97.792 % to 99.609 %, and better resists temperature fluctuations, maintaining 56.73 °C compared to 60.05 °C with single-sided airflow during rapid current changes from 60A to 70A.

Suggested Citation

  • Tu, Xikai & Lv, Jin & Wu, Jin & Luo, Xiaobing & Tu, Zhengkai, 2025. "Experimental investigation of a novel open cathode air-cooled fuel cell stack design featuring simultaneous inlet blowing and outlet suction," Energy, Elsevier, vol. 314(C).
  • Handle: RePEc:eee:energy:v:314:y:2025:i:c:s0360544224040866
    DOI: 10.1016/j.energy.2024.134308
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224040866
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2024.134308?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. De las Heras, A. & Vivas, F.J. & Segura, F. & Redondo, M.J. & Andújar, J.M., 2018. "Air-cooled fuel cells: Keys to design and build the oxidant/cooling system," Renewable Energy, Elsevier, vol. 125(C), pages 1-20.
    2. Sasmito, Agus P. & Kurnia, Jundika C. & Shamim, Tariq & Mujumdar, Arun S., 2017. "Optimization of an open-cathode polymer electrolyte fuel cells stack utilizing Taguchi method," Applied Energy, Elsevier, vol. 185(P2), pages 1225-1232.
    3. Zhao, Chen & Wang, Fei, 2023. "Optimal performance and modeling study of air-cooled proton exchange membrane fuel cell with various bipolar plate structure," Applied Energy, Elsevier, vol. 345(C).
    4. Song, Dafeng & Wu, Qingtao & Zeng, Xiaohua & Zhang, Xuanming & Qian, Qifeng & Yang, DongPo, 2024. "Feedback-linearization decoupling based coordinated control of air supply and thermal management for vehicular fuel cell system," Energy, Elsevier, vol. 305(C).
    5. Fan, Lixin & liu, Yang & Luo, Xiaobing & Tu, Zhengkai & Chan, Siew Hwa, 2023. "A novel gas supply configuration for hydrogen utilization improvement in a multi-stack air-cooling PEMFC system with dead-ended anode," Energy, Elsevier, vol. 282(C).
    6. Zhang, Zhuo & Cai, Sai-jie & Li, Zheng-dao & Tao, Wen-Quan, 2024. "Electrical and thermal performance analysis of PEMFC with coolant flow field under steady-state condition," Energy, Elsevier, vol. 306(C).
    7. Ma, Zhenxi & Cai, Liang & Sun, Li & Zhang, Xiao & Zhang, Xiaosong, 2024. "Thermodynamics and flexibility assessment on integrated high-temperature PEMFC and double-effect absorption heating/cooling cogeneration cycle," Energy, Elsevier, vol. 290(C).
    8. Chang, Huawei & Cai, Fengyang & Yu, Xianxian & Duan, Chen & Chan, Siew Hwa & Tu, Zhengkai, 2023. "Experimental study on the thermal management of an open-cathode air-cooled proton exchange membrane fuel cell stack with ultra-thin metal bipolar plates," Energy, Elsevier, vol. 263(PA).
    9. Meng, Huanru & Yu, Xianxian & Luo, Xiaobing & Tu, Zhengkai, 2024. "Modelling and operation characteristics of air-cooled PEMFC with metallic bipolar plate used in unmanned aerial vehicle," Energy, Elsevier, vol. 300(C).
    10. Pei, Yaowang & Chen, Fengxiang & Jiao, Jieran & Liu, Shiguang, 2024. "Analysis and control strategy design for PEMFC purging process," Energy, Elsevier, vol. 290(C).
    11. Fathy, Ahmed & Rezk, Hegazy & Alharbi, Abdullah G. & Yousri, Dalia, 2023. "Proton exchange membrane fuel cell model parameters identification using Chaotically based-bonobo optimizer," Energy, Elsevier, vol. 268(C).
    12. Baik, Kyung Don & Yang, Seong Ho, 2020. "Development of cathode cooling fins with a multi-hole structure for open-cathode polymer electrolyte membrane fuel cells," Applied Energy, Elsevier, vol. 279(C).
    13. Zhao, Chen & Xing, Shuang & Liu, Wei & Chen, Ming & Wang, Haijiang, 2021. "Performance and thermal optimization of different length-width ratio for air-cooled open-cathode fuel cell," Renewable Energy, Elsevier, vol. 178(C), pages 1250-1260.
    14. Chen, Fengxiang & Pei, Yaowang & Jiao, Jieran & Chi, Xuncheng & Hou, Zhongjun, 2023. "Energy flow and thermal voltage analysis of water-cooled PEMFC stack under normal operating conditions," Energy, Elsevier, vol. 275(C).
    15. Yang, Yupeng & Jia, Haijuan & Liu, Zhi & Bai, Nan & Zhang, Xiaolai & Cao, Tong & Zhang, Jie & Zhao, Pengbing & He, Xiaocong, 2022. "Overall and local effects of operating parameters on water management and performance of open-cathode PEM fuel cells," Applied Energy, Elsevier, vol. 315(C).
    16. Zhang, Teng & Li, Ming-Jia & Ni, Jing-Wei & Qian, Cun-Cun, 2024. "Study of dynamic performance of PEMFC-based CCHP system in a data center based on real-time load and a novel synergistic control method with variable working conditions," Energy, Elsevier, vol. 300(C).
    17. Asadi, Mohammad Reza & Ghasabehi, Mehrdad & Ghanbari, Sina & Shams, Mehrzad, 2024. "The optimization of an innovative interdigitated flow field proton exchange membrane fuel cell by using artificial intelligence," Energy, Elsevier, vol. 290(C).
    18. Sun, Li & Li, Guanru & Hua, Q.S. & Jin, Yuhui, 2020. "A hybrid paradigm combining model-based and data-driven methods for fuel cell stack cooling control," Renewable Energy, Elsevier, vol. 147(P1), pages 1642-1652.
    19. Atyabi, Seyed Ali & Afshari, Ebrahim & Shakarami, Negar, 2023. "Three-dimensional multiphase modeling of the performance of an open-cathode PEM fuel cell with additional cooling channels," Energy, Elsevier, vol. 263(PA).
    20. Wang, Yuhang & Dai, Hui & Cao, Hongmei & Zhou, Shaobin & Gao, Ming & Sun, Fengzhong & Liu, Jiangwei & Han, Kuihua & Jiang, Jianguo, 2024. "Performance optimization study on the thermal management system of proton exchange membrane fuel cell based on metal hydride hydrogen storage," Energy, Elsevier, vol. 305(C).
    21. Liu, Zhaoming & Chang, Guofeng & Yuan, Hao & Tang, Wei & Xie, Jiaping & Wei, Xuezhe & Dai, Haifeng, 2023. "Adaptive look-ahead model predictive control strategy of vehicular PEMFC thermal management," Energy, Elsevier, vol. 285(C).
    22. Yu, Xingzi & Zhang, Caizhi & Li, Mengxiao & Wang, Gucheng & Tu, Zhengkai & Yu, Tao & Dong, Hui & Zhao, Fuqiang, 2024. "Thermal management of an open-cathode PEMFC based on constraint generalized predictive control and optimized strategy," Renewable Energy, Elsevier, vol. 220(C).
    23. Chen, Ben & Deng, Qihao & Yang, Guanghua & Zhou, Yu & Chen, Wenshang & Cai, Yonghua & Tu, Zhengkai, 2023. "Numerical study on heat transfer characteristics and performance evaluation of PEMFC based on multiphase electrochemical model coupled with cooling channel," Energy, Elsevier, vol. 285(C).
    24. Song, Ke & Fan, Zhixin & Hu, Xiao & Ding, Yuhang & Li, Haiyang & Xu, Hongjie & Zhang, Tong, 2021. "Effect of adding vortex promoter on the performance improvement of active air-cooled proton exchange membrane fuel cells," Energy, Elsevier, vol. 223(C).
    25. Yu, Xianxian & Luo, Xiaobing & Tu, Zhengkai, 2023. "Development of a compact high-power density air-cooled proton exchange membrane fuel cell stack with ultrathin steel bipolar plates," Energy, Elsevier, vol. 270(C).
    26. Chen, Xi & Gu, Bin & Feng, Wentao & Tan, Jingying & Kong, Xiangzhong & Li, Shi & Chen, Yiyu & Wan, Zhongmin, 2024. "Research on control strategy of PEMFC air supply system for power and efficiency improvement," Energy, Elsevier, vol. 304(C).
    27. Yu, Xianxian & Cai, Shanshan & Luo, Xiaobing & Tu, Zhengkai, 2024. "Barrel effect in an air-cooled proton exchange membrane fuel cell stack," Energy, Elsevier, vol. 286(C).
    28. Yu, Xianxian & Liu, Yang & Tu, Zhengkai & Chan, Siew Hwa, 2023. "Endplate effect in an open-cathode proton exchange membrane fuel cell stack: Phenomenon and resolution," Renewable Energy, Elsevier, vol. 219(P1).
    29. Shen, Yuanting & Yan, Xiaohui & An, Liang & Shen, Shuiyun & An, Lu & Zhang, Junliang, 2022. "Portable proton exchange membrane fuel cell using polyoxometalates as multi-functional hydrogen carrier," Applied Energy, Elsevier, vol. 313(C).
    30. Cabello González, G.M. & Toharias, Baltasar & Iranzo, Alfredo & Suárez, Christian & Rosa, Felipe, 2023. "Voltage distribution analysis and non-uniformity assessment in a 100 cm2 PEM fuel cell stack," Energy, Elsevier, vol. 282(C).
    31. Tian, Cong & Yuan, Fang & Deng, Tianlun & He, Qianhui & Hu, Cen & Chen, Yong & Liu, Wei, 2024. "Coupled optimization of auxiliary channels and porosity gradient of GDL for PEMFC," Energy, Elsevier, vol. 301(C).
    32. Kurnia, Jundika C. & Chaedir, Benitta A. & Sasmito, Agus P. & Shamim, Tariq, 2021. "Progress on open cathode proton exchange membrane fuel cell: Performance, designs, challenges and future directions," Applied Energy, Elsevier, vol. 283(C).
    33. Shen, Jun & Du, Changqing & Yan, Fuwu & Chen, Ben & Tu, Zhengkai, 2022. "Experimental study on the dynamic performance of a power system with dual air-cooled PEMFC stacks," Applied Energy, Elsevier, vol. 326(C).
    34. Deng, Bo & Huang, Wentao & Jian, Qifei, 2023. "An open-cathode PEMFC efficiency optimization strategy based on exergy analysis and data-driven modeling," Energy, Elsevier, vol. 264(C).
    35. Yu, Xianxian & Cai, Shanshan & Tu, Zhengkai & Chan, Siew Hwa, 2024. "Stack-level analysis of the performance variation in air-cooled PEMFC with Z-type anode manifold," Energy, Elsevier, vol. 305(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yu, Xianxian & Cai, Shanshan & Tu, Zhengkai & Chan, Siew Hwa, 2024. "Stack-level analysis of the performance variation in air-cooled PEMFC with Z-type anode manifold," Energy, Elsevier, vol. 305(C).
    2. Zhu, Kai-Qi & Ding, Quan & Zhang, Ben-Xi & Xu, Jiang-Hai & Yang, Yan-Ru & Lee, Duu-Jong & Wan, Zhong-Min & Wang, Xiao-Dong, 2025. "An integrated experimental and numerical investigation of performance and heat-mass transport dynamics in air-cooled PEMFCs with a bamboo-shaped flow field design," Applied Energy, Elsevier, vol. 377(PB).
    3. Zhu, Kai-Qi & Ding, Quan & Zhang, Ben-Xi & Xu, Jiang-Hai & Li, Dan-Dan & Yang, Yan-Ru & Lee, Duu-Jong & Wan, Zhong-Min & Wang, Xiao-Dong, 2024. "Performance enhancement of air-cooled PEMFC stack by employing tapered oblique fin channels: Experimental study of a full stack and numerical analysis of a typical single cell," Applied Energy, Elsevier, vol. 358(C).
    4. Meng, Huanru & Yu, Xianxian & Luo, Xiaobing & Tu, Zhengkai, 2024. "Modelling and operation characteristics of air-cooled PEMFC with metallic bipolar plate used in unmanned aerial vehicle," Energy, Elsevier, vol. 300(C).
    5. Xing, Shuang & Zhao, Chen & Zou, Jiexin & Zaman, Shahid & Yu, Yang & Gong, Hongwei & Wang, Yajun & Chen, Ming & Wang, Min & Lin, Meng & Wang, Haijiang, 2022. "Recent advances in heat and water management of forced-convection open-cathode proton exchange membrane fuel cells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    6. Yu, Xianxian & Cai, Shanshan & Luo, Xiaobing & Tu, Zhengkai, 2024. "Barrel effect in an air-cooled proton exchange membrane fuel cell stack," Energy, Elsevier, vol. 286(C).
    7. Becker, F. & Cosse, C. & Gentner, C. & Schulz, D. & Liphardt, L., 2024. "Novel electrochemical and thermodynamic conditioning approaches and their evaluation for open cathode PEM-FC stacks," Applied Energy, Elsevier, vol. 363(C).
    8. Yu, Xianxian & Guan, Yin & Cai, Shanshan & Tu, Zhengkai & Chan, Siew Hwa, 2024. "An experimental study on the hydrogen utilization in air-cooled proton exchange membrane fuel cell stack with a novel anode outlet design," Renewable Energy, Elsevier, vol. 231(C).
    9. Pei, Yaowang & Chen, Fengxiang & Jiao, Jieran & Ye, Huan & Zhang, Caizhi & Jiang, Xiaojie, 2024. "Fuel cell temperature control based on nonlinear transformation mitigating system nonlinearity," Renewable Energy, Elsevier, vol. 230(C).
    10. Weng, Fang-Bor & Dlamini, Mangaliso Menzi & Tirumalasetti, Pandu Ranga & Hwang, Jenn-Jiang, 2024. "Experimental evaluation of flow field design on open-cathode proton exchange membrane fuel cells (PEMFC) short stack consisting of three cells," Renewable Energy, Elsevier, vol. 226(C).
    11. Shen, Jun & Du, Changqing & Yan, Fuwu & Chen, Ben & Tu, Zhengkai, 2022. "Experimental study on the dynamic performance of a power system with dual air-cooled PEMFC stacks," Applied Energy, Elsevier, vol. 326(C).
    12. Zhao, Chen & Wang, Fei & Wu, Xiaoyu, 2024. "Analysis and review on air-cooled open cathode proton exchange membrane fuel cells: Bibliometric, environmental adaptation and prospect," Renewable and Sustainable Energy Reviews, Elsevier, vol. 197(C).
    13. Chang, Huawei & Yang, Zhengbo & Tu, Zhengkai, 2024. "Experimental study on the cold-start performance of a gas heating assisted air-cooled proton exchange membrane fuel cell stack," Renewable Energy, Elsevier, vol. 234(C).
    14. Qiu, Diankai & Zhou, Xiangyang & Chen, Minxue & Xu, Zhutian & Peng, Linfa, 2023. "Optimization of control strategy for air-cooled PEMFC based on in-situ observation of internal reaction state," Applied Energy, Elsevier, vol. 350(C).
    15. Yu, Xianxian & Liu, Yang & Tu, Zhengkai & Chan, Siew Hwa, 2023. "Endplate effect in an open-cathode proton exchange membrane fuel cell stack: Phenomenon and resolution," Renewable Energy, Elsevier, vol. 219(P1).
    16. Desantes, Jose M. & Novella, R. & Lopez-Juarez, M. & Nidaguila, I., 2024. "Experimental assessment of a heavy-duty fuel cell system in relevant operating conditions," Applied Energy, Elsevier, vol. 376(PA).
    17. Tu, Xikai & Yan, Bojin & Tu, Zhengkai & Chan, Siew Hwa, 2024. "A novel development of an unmanned surface vehicle directly powered by an air-cooled proton exchange membrane fuel cell stack," Applied Energy, Elsevier, vol. 374(C).
    18. Zenan Shen & Shaoquan Liu & Wei Zhu & Daoyuan Ren & Qiang Xu & Yu Feng, 2024. "A Review on Key Technologies and Developments of Hydrogen Fuel Cell Multi-Rotor Drones," Energies, MDPI, vol. 17(16), pages 1-36, August.
    19. Luo, Pan & Gao, Kai & Hu, Lin & Chen, Bin & Zhang, Yuanjian, 2024. "Adaptive hybrid cooling strategy to mitigate battery thermal runaway considering natural convection in phase change material," Applied Energy, Elsevier, vol. 361(C).
    20. Liu, Yang & Zhao, Junjie & Tu, Zhengkai, 2024. "Detecting performance degradation in a dead-ended hydrogen-oxygen proton exchange membrane fuel cell used for an unmanned underwater vehicle," Renewable Energy, Elsevier, vol. 222(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:314:y:2025:i:c:s0360544224040866. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.