IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v288y2024ics0360544223032474.html
   My bibliography  Save this article

Purification and production of bio-ethanol through the control of a pressure swing adsorption plant

Author

Listed:
  • Rumbo-Morales, Jesse Y.
  • Ortiz-Torres, Gerardo
  • Sarmiento-Bustos, Estela
  • Rosales, Antonio Márquez
  • Calixto-Rodriguez, Manuela
  • Sorcia-Vázquez, Felipe D.J.
  • Pérez-Vidal, Alan F.
  • Rodríguez-Cerda, Julio C.

Abstract

Bioethanol can be used as fuel obtained from second-generation raw material (cane bagasse) in order not to affect food sovereignty. One of the processes that have achieved a greater production and recovery of bioethanol is pressure swing adsorption (PSA), which uses zeolites to separate and purify the ethanol-water mixture. The aim of this work focuses on implementing a discrete Fault Tolerant Control and discrete PID on a virtual PSA plant for ethanol production maintaining the purity stable under the effects of combined faults in the actuator (flow valve) that can affect the PSA plant. It was observed that both controllers have great performance implementing it in the Hammerstein–Wiener model, but when performing the tests with the PSA plant, the FTC presented greater robustness and performance (achieving a stable purity of 0.9892 molar fraction) to reduce the effects of combined faults considering changes of trajectories, on the other hand, the discrete PID presents difficulties to reduce the effect of the ramp-type fault since the purity drops to 0.82 in molar fraction. The discrete FTC achieves to produce bioethanol (above 99% wt) with purity values that international fuel standards allow.

Suggested Citation

  • Rumbo-Morales, Jesse Y. & Ortiz-Torres, Gerardo & Sarmiento-Bustos, Estela & Rosales, Antonio Márquez & Calixto-Rodriguez, Manuela & Sorcia-Vázquez, Felipe D.J. & Pérez-Vidal, Alan F. & Rodríguez-Cerd, 2024. "Purification and production of bio-ethanol through the control of a pressure swing adsorption plant," Energy, Elsevier, vol. 288(C).
  • Handle: RePEc:eee:energy:v:288:y:2024:i:c:s0360544223032474
    DOI: 10.1016/j.energy.2023.129853
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223032474
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2023.129853?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Subraveti, Sai Gokul & Pai, Kasturi Nagesh & Rajagopalan, Ashwin Kumar & Wilkins, Nicholas Stiles & Rajendran, Arvind & Jayaraman, Ambalavan & Alptekin, Gokhan, 2019. "Cycle design and optimization of pressure swing adsorption cycles for pre-combustion CO2 capture," Applied Energy, Elsevier, vol. 254(C).
    2. Kim, Young Jun & Nam, Young Suk & Kang, Yong Tae, 2015. "Study on a numerical model and PSA (pressure swing adsorption) process experiment for CH4/CO2 separation from biogas," Energy, Elsevier, vol. 91(C), pages 732-741.
    3. Kim, Jinsu & Han, Sang Sup & Kim, Jungil & Lee, In-Beum & Oh, Hyunmin & Yoon, Young-Seek, 2023. "Vacuum pressure swing adsorption for efficient off-gas recycling: Techno-economic and CO2 abatement study," Energy, Elsevier, vol. 264(C).
    4. Chen, S. & Shi, W.K. & Yong, J.Y. & Zhuang, Y. & Lin, Q.Y. & Gao, N. & Zhang, X.J. & Jiang, L., 2023. "Numerical study on a structured packed adsorption bed for indoor direct air capture," Energy, Elsevier, vol. 282(C).
    5. Xiang, Dong & Zhou, Yunpeng, 2018. "Concept design and techno-economic performance of hydrogen and ammonia co-generation by coke-oven gas-pressure swing adsorption integrated with chemical looping hydrogen process," Applied Energy, Elsevier, vol. 229(C), pages 1024-1034.
    6. Skjervold, Vidar T. & Mondino, Giorgia & Riboldi, Luca & Nord, Lars O., 2023. "Investigation of control strategies for adsorption-based CO2 capture from a thermal power plant under variable load operation," Energy, Elsevier, vol. 268(C).
    7. Moises Ramos-Martinez & Carlos Alberto Torres-Cantero & Gerardo Ortiz-Torres & Felipe D. J. Sorcia-Vázquez & Himer Avila-George & Ricardo Eliú Lozoya-Ponce & Rodolfo A. Vargas-Méndez & Erasmo M. Rente, 2023. "Control for Bioethanol Production in a Pressure Swing Adsorption Process Using an Artificial Neural Network," Mathematics, MDPI, vol. 11(18), pages 1-26, September.
    8. Zhang, Chao & Shen, Yuanhui & Zhang, Donghui & Tang, Zhongli & Li, Wenbin, 2022. "Vacuum pressure swing adsorption for producing fuel cell grade hydrogen from IGCC," Energy, Elsevier, vol. 257(C).
    9. Myers, T.G. & Font, F. & Hennessy, M.G., 2020. "Mathematical modelling of carbon capture in a packed column by adsorption," Applied Energy, Elsevier, vol. 278(C).
    10. Liu, W. & Ji, Y. & Wang, R.Q. & Zhang, X.J. & Jiang, L., 2023. "Analysis on temperature vacuum swing adsorption integrated with heat pump for efficient carbon capture," Applied Energy, Elsevier, vol. 335(C).
    11. Subraveti, Sai Gokul & Roussanaly, Simon & Anantharaman, Rahul & Riboldi, Luca & Rajendran, Arvind, 2022. "How much can novel solid sorbents reduce the cost of post-combustion CO2 capture? A techno-economic investigation on the cost limits of pressure–vacuum swing adsorption," Applied Energy, Elsevier, vol. 306(PA).
    12. Abd, Ammar Ali & Kadhim Shabbani, Hind Jihad & Helwani, Zuchra & Othman, Mohd Roslee, 2022. "Experimental study and static numerical optimization of scalable design of non-adiabatic and non-isothermal pressure swing adsorption for biogas upgrading," Energy, Elsevier, vol. 257(C).
    13. Mario Martínez García & Jesse Y. Rumbo Morales & Gerardo Ortiz Torres & Salvador A. Rodríguez Paredes & Sebastián Vázquez Reyes & Felipe de J. Sorcia Vázquez & Alan F. Pérez Vidal & Jorge S. Valdez Ma, 2022. "Simulation and State Feedback Control of a Pressure Swing Adsorption Process to Produce Hydrogen," Mathematics, MDPI, vol. 10(10), pages 1-22, May.
    14. Abd, Ammar Ali & Othman, Mohd Roslee & Helwani, Zuchra & Kim, Jinsoo, 2023. "Waste to wheels: Performance comparison between pressure swing adsorption and amine-absorption technologies for upgrading biogas containing hydrogen sulfide to fuel grade standards," Energy, Elsevier, vol. 272(C).
    15. Liu, W. & Lin, Y.C. & Jiang, L. & Ji, Y. & Yong, J.Y. & Zhang, X.J., 2022. "Thermodynamic exploration of two-stage vacuum-pressure swing adsorption for carbon dioxide capture," Energy, Elsevier, vol. 241(C).
    16. Zhu, Xuancan & Shi, Yixiang & Li, Shuang & Cai, Ningsheng, 2018. "Two-train elevated-temperature pressure swing adsorption for high-purity hydrogen production," Applied Energy, Elsevier, vol. 229(C), pages 1061-1071.
    17. Zhang, Z.X. & Xu, H.J., 2023. "Thermodynamic modeling on multi-stage vacuum-pressure swing adsorption (VPSA) for direct air carbon capture with extreme dilute carbon dioxide," Energy, Elsevier, vol. 276(C).
    18. Gerardo Ortiz Torres & Jesse Yoe Rumbo Morales & Moises Ramos Martinez & Jorge Salvador Valdez-Martínez & Manuela Calixto-Rodriguez & Estela Sarmiento-Bustos & Carlos Alberto Torres Cantero & Hector M, 2023. "Active Fault-Tolerant Control Applied to a Pressure Swing Adsorption Process for the Production of Bio-Hydrogen," Mathematics, MDPI, vol. 11(5), pages 1-25, February.
    19. Qasem, Naef A.A. & Ben-Mansour, Rached, 2018. "Energy and productivity efficient vacuum pressure swing adsorption process to separate CO2 from CO2/N2 mixture using Mg-MOF-74: A CFD simulation," Applied Energy, Elsevier, vol. 209(C), pages 190-202.
    20. Lorpradit, Narit & Khunatorn, Yottana & Jaruwasupant, Nattawut & Shimpalee, Sirivatch, 2022. "Binary gas dehydration using molecular sieve 4A within the pressure-vacuum swing adsorption," Energy, Elsevier, vol. 239(PB).
    21. Wilkes, Mathew Dennis & Brown, Solomon, 2022. "Flexible CO2 capture for open-cycle gas turbines via vacuum-pressure swing adsorption: A model-based assessment," Energy, Elsevier, vol. 250(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ji, Y. & Liu, W. & Yong, J.Y. & Zhang, X.J. & Jiang, L., 2023. "Solar-assisted temperature vacuum swing adsorption for direct air capture: Effect of relative humidity," Applied Energy, Elsevier, vol. 348(C).
    2. Abd, Ammar Ali & Kadhim Shabbani, Hind Jihad & Helwani, Zuchra & Othman, Mohd Roslee, 2022. "Experimental study and static numerical optimization of scalable design of non-adiabatic and non-isothermal pressure swing adsorption for biogas upgrading," Energy, Elsevier, vol. 257(C).
    3. Lu, Junhui & Cao, Haishan & Li, JunMing, 2020. "Energy and cost estimates for separating and capturing CO2 from CO2/H2O using condensation coupled with pressure/vacuum swing adsorption," Energy, Elsevier, vol. 202(C).
    4. Abd, Ammar Ali & Othman, Mohd Roslee & Majdi, Hasan Sh & Helwani, Zuchra, 2023. "Green route for biomethane and hydrogen production via integration of biogas upgrading using pressure swing adsorption and steam-methane reforming process," Renewable Energy, Elsevier, vol. 210(C), pages 64-78.
    5. Liu, W. & Ji, Y. & Huang, Y. & Zhang, X.J. & Wang, T. & Fang, M.X. & Jiang, L., 2024. "Adsorption-based post-combustion carbon capture assisted by synergetic heating and cooling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    6. Wen, Chuang & Li, Bo & Ding, Hongbing & Akrami, Mohammad & Zhang, Haoran & Yang, Yan, 2022. "Thermodynamics analysis of CO2 condensation in supersonic flows for the potential of clean offshore natural gas processing," Applied Energy, Elsevier, vol. 310(C).
    7. Raquel de Souza Deuber & Jéssica Marcon Bressanin & Daniel Santos Fernandes & Henrique Real Guimarães & Mateus Ferreira Chagas & Antonio Bonomi & Leonardo Vasconcelos Fregolente & Marcos Djun Barbosa , 2023. "Production of Sustainable Aviation Fuels from Lignocellulosic Residues in Brazil through Hydrothermal Liquefaction: Techno-Economic and Environmental Assessments," Energies, MDPI, vol. 16(6), pages 1-21, March.
    8. Seman, S.Z.A. & Idris, I. & Abdullah, A. & Shamsudin, I.K. & Othman, M.R., 2019. "Optimizing purity and recovery of biogas methane enrichment process in a closed landfill," Renewable Energy, Elsevier, vol. 131(C), pages 1117-1127.
    9. Zhang, Hanfei & Wang, Ligang & Van herle, Jan & Maréchal, François & Desideri, Umberto, 2020. "Techno-economic comparison of green ammonia production processes," Applied Energy, Elsevier, vol. 259(C).
    10. Zhang, Hanfei & Wang, Ligang & Van herle, Jan & Maréchal, François & Desideri, Umberto, 2021. "Techno-economic comparison of 100% renewable urea production processes," Applied Energy, Elsevier, vol. 284(C).
    11. Lorenzi, Guido & Lanzini, Andrea & Santarelli, Massimo & Martin, Andrew, 2017. "Exergo-economic analysis of a direct biogas upgrading process to synthetic natural gas via integrated high-temperature electrolysis and methanation," Energy, Elsevier, vol. 141(C), pages 1524-1537.
    12. Plaza, M.G. & Rubiera, F., 2019. "Evaluation of a novel multibed heat-integrated vacuum and temperature swing adsorption post-combustion CO2 capture process," Applied Energy, Elsevier, vol. 250(C), pages 916-925.
    13. Gao, Wanlin & Zhou, Tuantuan & Gao, Yanshan & Wang, Qiang, 2019. "Enhanced water gas shift processes for carbon dioxide capture and hydrogen production," Applied Energy, Elsevier, vol. 254(C).
    14. Jesse Y. Rumbo-Morales & Jair Gómez-Radilla & Gerardo Ortiz-Torres & Felipe D. J. Sorcia-Vázquez & Hector M. Buenabad-Arias & Maria A. López-Osorio & Carlos A. Torres-Cantero & Moises Ramos-Martinez &, 2024. "Geometric Control and Structure-at-Infinity Control for Disturbance Rejection and Fault Compensation Regarding Buck Converter-Based LED Driver," Mathematics, MDPI, vol. 12(9), pages 1-33, April.
    15. Hou, Guolian & Huang, Ting & Zheng, Fumeng & Huang, Congzhi, 2024. "A hierarchical reinforcement learning GPC for flexible operation of ultra-supercritical unit considering economy," Energy, Elsevier, vol. 289(C).
    16. Chu-Yun Cheng & Chia-Chen Kuo & Ming-Wei Yang & Zong-Yu Zhuang & Po-Wei Lin & Yi-Fang Chen & Hong-Sung Yang & Cheng-Tung Chou, 2021. "CO 2 Capture from Flue Gas of a Coal-Fired Power Plant Using Three-Bed PSA Process," Energies, MDPI, vol. 14(12), pages 1-15, June.
    17. Vahid Barahimi & Monica Ho & Eric Croiset, 2023. "From Lab to Fab: Development and Deployment of Direct Air Capture of CO 2," Energies, MDPI, vol. 16(17), pages 1-33, September.
    18. Jiang, L. & Ji, Y. & Shi, W.K. & Fang, M.X. & Wang, T. & Zhang, X.J., 2023. "Adsorption heat/mass conversion cycle for carbon capture:Concept, thermodynamics and perspective," Energy, Elsevier, vol. 278(PA).
    19. Vogtenhuber, H. & Hofmann, R. & Helminger, F. & Schöny, G., 2018. "Process simulation of an efficient temperature swing adsorption concept for biogas upgrading," Energy, Elsevier, vol. 162(C), pages 200-209.
    20. Lee Pereira, Reinaldo Juan & Argyris, Panagiotis Alexandros & Spallina, Vincenzo, 2020. "A comparative study on clean ammonia production using chemical looping based technology," Applied Energy, Elsevier, vol. 280(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:288:y:2024:i:c:s0360544223032474. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.