IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v278y2023ipas0360544223013385.html
   My bibliography  Save this article

Surrogate model-based real-time gas path fault diagnosis for gas turbines under transient conditions

Author

Listed:
  • Cheng, Xianda
  • Zheng, Haoran
  • Yang, Qian
  • Zheng, Peiying
  • Dong, Wei

Abstract

Advanced diagnostic algorithms and high-fidelity simulation models improve the accuracy of model-based gas path fault diagnosis for gas turbines (GTs). But simultaneously, it becomes difficult in real-time applications due to the increased calculation amount. To improve the diagnosis speed, this study adopts the surrogate method to realize the real-time gas path fault diagnosis of GTs under transient operating conditions. First, the component level model (CLM) is built and verified. Subsequently, the surrogate model is established by combining the artificial neural network (ANN) and the necessary physical model. The constructed surrogate model can almost entirely reproduce the simulation results of CLM under the whole operation conditions. Finally, the real-time fault diagnosis system combines the surrogate model and the unscented Kalman filter (UKF). The results show that the surrogate model-based fault diagnosis system has the same accuracy as the CLM-based system. At the same time, the calculation speed is increased by nearly 50 times, which meets the real-time requirements of fault diagnosis.

Suggested Citation

  • Cheng, Xianda & Zheng, Haoran & Yang, Qian & Zheng, Peiying & Dong, Wei, 2023. "Surrogate model-based real-time gas path fault diagnosis for gas turbines under transient conditions," Energy, Elsevier, vol. 278(PA).
  • Handle: RePEc:eee:energy:v:278:y:2023:i:pa:s0360544223013385
    DOI: 10.1016/j.energy.2023.127944
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223013385
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2023.127944?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Bai, Mingliang & Yang, Xusheng & Liu, Jinfu & Liu, Jiao & Yu, Daren, 2021. "Convolutional neural network-based deep transfer learning for fault detection of gas turbine combustion chambers," Applied Energy, Elsevier, vol. 302(C).
    2. Kim, Sangjo & Kim, Kuisoon & Son, Changmin, 2020. "A new transient performance adaptation method for an aero gas turbine engine," Energy, Elsevier, vol. 193(C).
    3. Martí de Castro-Cros & Manel Velasco & Cecilio Angulo, 2021. "Machine-Learning-Based Condition Assessment of Gas Turbines—A Review," Energies, MDPI, vol. 14(24), pages 1-27, December.
    4. Kim, Min Jae & Kim, Tong Seop, 2019. "Integration of compressed air energy storage and gas turbine to improve the ramp rate," Applied Energy, Elsevier, vol. 247(C), pages 363-373.
    5. Cheng, Xianda & Zheng, Haoran & Dong, Wei & Yang, Xuesen, 2023. "Performance prediction of marine intercooled cycle gas turbine based on expanded similarity parameters," Energy, Elsevier, vol. 265(C).
    6. Liu, Zuming & Karimi, Iftekhar A., 2020. "Gas turbine performance prediction via machine learning," Energy, Elsevier, vol. 192(C).
    7. Zhou, Dengji & Yao, Qinbo & Wu, Hang & Ma, Shixi & Zhang, Huisheng, 2020. "Fault diagnosis of gas turbine based on partly interpretable convolutional neural networks," Energy, Elsevier, vol. 200(C).
    8. Chen, Yu-Zhi & Tsoutsanis, Elias & Xiang, Heng-Chao & Li, Yi-Guang & Zhao, Jun-Jie, 2022. "A dynamic performance diagnostic method applied to hydrogen powered aero engines operating under transient conditions," Applied Energy, Elsevier, vol. 317(C).
    9. Kim, Sangjo, 2021. "A new performance adaptation method for aero gas turbine engines based on large amounts of measured data," Energy, Elsevier, vol. 221(C).
    10. Tahan, Mohammadreza & Tsoutsanis, Elias & Muhammad, Masdi & Abdul Karim, Z.A., 2017. "Performance-based health monitoring, diagnostics and prognostics for condition-based maintenance of gas turbines: A review," Applied Energy, Elsevier, vol. 198(C), pages 122-144.
    11. Tsoutsanis, Elias & Meskin, Nader & Benammar, Mohieddine & Khorasani, Khashayar, 2014. "A component map tuning method for performance prediction and diagnostics of gas turbine compressors," Applied Energy, Elsevier, vol. 135(C), pages 572-585.
    12. Lee, Jong Jun & Kang, Do Won & Kim, Tong Seop, 2011. "Development of a gas turbine performance analysis program and its application," Energy, Elsevier, vol. 36(8), pages 5274-5285.
    13. Roy, Rishi & Gupta, Ashwani K., 2022. "Data-driven prediction of flame temperature and pollutant emission in distributed combustion," Applied Energy, Elsevier, vol. 310(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhao, Junjie & Li, Yi-Guang & Sampath, Suresh, 2023. "A hierarchical structure built on physical and data-based information for intelligent aero-engine gas path diagnostics," Applied Energy, Elsevier, vol. 332(C).
    2. Chen, Yu-Zhi & Zhao, Xu-Dong & Xiang, Heng-Chao & Tsoutsanis, Elias, 2021. "A sequential model-based approach for gas turbine performance diagnostics," Energy, Elsevier, vol. 220(C).
    3. Cheng, Xianda & Zheng, Haoran & Dong, Wei & Yang, Xuesen, 2023. "Performance prediction of marine intercooled cycle gas turbine based on expanded similarity parameters," Energy, Elsevier, vol. 265(C).
    4. Chen, Yu-Zhi & Tsoutsanis, Elias & Xiang, Heng-Chao & Li, Yi-Guang & Zhao, Jun-Jie, 2022. "A dynamic performance diagnostic method applied to hydrogen powered aero engines operating under transient conditions," Applied Energy, Elsevier, vol. 317(C).
    5. Long, Zhenhua & Bai, Mingliang & Ren, Minghao & Liu, Jinfu & Yu, Daren, 2023. "Fault detection and isolation of aeroengine combustion chamber based on unscented Kalman filter method fusing artificial neural network," Energy, Elsevier, vol. 272(C).
    6. Chen, Yu-Zhi & Tsoutsanis, Elias & Wang, Chen & Gou, Lin-Feng, 2023. "A time-series turbofan engine successive fault diagnosis under both steady-state and dynamic conditions," Energy, Elsevier, vol. 263(PD).
    7. Wei, Zhiyuan & Zhang, Shuguang & Jafari, Soheil & Nikolaidis, Theoklis, 2022. "Self-enhancing model-based control for active transient protection and thrust response improvement of gas turbine aero-engines," Energy, Elsevier, vol. 242(C).
    8. Kim, Jeong Ho & Kim, Tong Seop, 2019. "A new approach to generate turbine map data in the sub-idle operation regime of gas turbines," Energy, Elsevier, vol. 173(C), pages 772-784.
    9. Mingliang Bai & Jinfu Liu & Yujia Ma & Xinyu Zhao & Zhenhua Long & Daren Yu, 2020. "Long Short-Term Memory Network-Based Normal Pattern Group for Fault Detection of Three-Shaft Marine Gas Turbine," Energies, MDPI, vol. 14(1), pages 1-22, December.
    10. Kang, Do Won & Kim, Tong Seop, 2018. "Model-based performance diagnostics of heavy-duty gas turbines using compressor map adaptation," Applied Energy, Elsevier, vol. 212(C), pages 1345-1359.
    11. Thanh Dam Mai & Jaiyoung Ryu, 2021. "Effects of Damaged Rotor Blades on the Aerodynamic Behavior and Heat-Transfer Characteristics of High-Pressure Gas Turbines," Mathematics, MDPI, vol. 9(6), pages 1-21, March.
    12. Zhu, Yunlong & Dong, Zhe & Cheng, Zhonghua & Huang, Xiaojin & Dong, Yujie & Zhang, Zuoyi, 2023. "Neural network extended state-observer for energy system monitoring," Energy, Elsevier, vol. 263(PA).
    13. Muhammad Baqir Hashmi & Mohammad Mansouri & Amare Desalegn Fentaye & Shazaib Ahsan & Konstantinos Kyprianidis, 2024. "An Artificial Neural Network-Based Fault Diagnostics Approach for Hydrogen-Fueled Micro Gas Turbines," Energies, MDPI, vol. 17(3), pages 1-23, February.
    14. Park, Yeseul & Choi, Minsung & Kim, Kibeom & Li, Xinzhuo & Jung, Chanho & Na, Sangkyung & Choi, Gyungmin, 2020. "Prediction of operating characteristics for industrial gas turbine combustor using an optimized artificial neural network," Energy, Elsevier, vol. 213(C).
    15. Seong Won Moon & Tong Seop Kim, 2020. "Advanced Gas Turbine Control Logic Using Black Box Models for Enhancing Operational Flexibility and Stability," Energies, MDPI, vol. 13(21), pages 1-23, October.
    16. Duan, Jiandong & Fan, Shaogui & An, Quntao & Sun, Li & Wang, Guanglin, 2017. "A comparison of micro gas turbine operation modes for optimal efficiency based on a nonlinear model," Energy, Elsevier, vol. 134(C), pages 400-411.
    17. Cui, Zhiquan & Yan, Zhiqi & Zhao, Minghang & Zhong, Shisheng, 2022. "Gas path parameter prediction of aero-engine based on an autoregressive discrete convolution sum process neural network," Chaos, Solitons & Fractals, Elsevier, vol. 154(C).
    18. Nicola Menga & Akhila Mothakani & Maria Grazia De Giorgi & Radoslaw Przysowa & Antonio Ficarella, 2022. "Extreme Learning Machine-Based Diagnostics for Component Degradation in a Microturbine," Energies, MDPI, vol. 15(19), pages 1-22, October.
    19. Kiaee, Mehrdad & Tousi, A.M., 2021. "Vector-based deterioration index for gas turbine gas-path prognostics modeling framework," Energy, Elsevier, vol. 216(C).
    20. Yan, Peiliang & Fan, Weijun & Zhang, Rongchun, 2023. "Predicting the NOx emissions of low heat value gas rich-quench-lean combustor via three integrated learning algorithms with Bayesian optimization," Energy, Elsevier, vol. 273(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:278:y:2023:i:pa:s0360544223013385. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.