Experimental investigation on co-firing residual char and pulverized coal under MILD combustion using low-temperature preheating air

Co-firing residual char and pulverized coal can apply the residual char in pulverized coal combustion equipment, whose difficulties lie in poor ignition performance and low burnout efficiency. For the first time, residual char and bituminous coal fuel blend is experimentally co-fired under moderate or intense low-oxygen dilution (MILD) conditions. MILD co-combustion is achieved with low-temperature preheating air in a pilot-scale furnace. The co-firing experiments include swirl low-NO flame combustion, MILD combustion through symmetrical secondary air jets, and MILD combustion through an asymmetrical secondary air jet. The pilot-scale tests reveal that MILD co-combustion through the asymmetrical single nozzle achieves the lowest peak temperature and the most uniform distributions of temperature, heat flux, and gas compositions in the furnace. The NO emission of MILD co-combustion through the asymmetrical air jet is decreased by 57% compared with swirl low-NO flame co-combustion. The burnout rate of MILD co-combustion through the asymmetrical air jet reaches 94%. Considering more uniform in-furnace distribution, lower NO emission, and higher burnout rate, MILD combustion through the asymmetrical single nozzle shows more obvious advantages than that through symmetrical air nozzles. Overall, the present study further widens the fuel flexibility of MILD combustion even to residual char fuel blend.