Operational condition and furnace geometry for premixed C3H8/Air MILD combustion of high thermal-intensity and low emissions

MILD combustion is usually operated at relatively low thermal intensity to achieve uniform temperature field and low pollutant emissions, further understanding of its emission characteristics at high thermal intensity condition is required to widen its application. In the present numerical study of premixed C3H8/air MILD combustion, different operational conditions (equivalence ratio Φ and thermal input Pinput) and furnace geometries (side wall angle α and aspect ratio AR) are considered to reveal their correlations with pollutant emissions including CO, NOx and unburned hydrocarbon (UHC) at thermal intensities up to 1.06 MW/m3. By adopting reactor network calculation with detailed combustion chemistry, it is found that AR plays a notable role in controlling CO, NOx and UHC emissions, while NOx emission is insensitive to the variation of side wall angle. Both the CO and UHC emissions are related to the location of the internal recirculating vortex. Moreover, following the parametric study and NOx formation analysis, the optimized furnace geometry and operating condition of AR = 5, α = 0° and Φ = 0.6 are obtained to significantly reduce the pollutant emissions by 90 % for both C3H8 and CH4 fuels. The present investigation offers valuable insights into the high thermal intensity MILD combustion.