IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v239y2022ipbs0360544221023598.html
   My bibliography  Save this article

Exploration on two-stage latent thermal energy storage for heat recovery in cryogenic air separation purification system

Author

Listed:
  • Fan, Yubin
  • Zhang, Chunwei
  • Jiang, Long
  • Zhang, Xuejun
  • Qiu, Limin

Abstract

Massive heat in the exhaust air of cryogenic air separation purification system is wasted in conventional systems. Its intermittent and dynamic characteristics are major constraints to achieve heat recovery. Cascaded latent thermal energy storage (LTES) is considered as a promising solution, but actual application is rarely reported. This paper initially investigates a two-stage LTES tank which is incorporated with a pilot plant of cryogenic air separation purification system, and a test under a real operation condition is performed. The tank contains five heat storage units in high-temperature stage and five units in low-temperature stage, which are loaded with commercial paraffin of melting temperatures 70 °C and 48 °C, respectively. Moreover, heat pipes combined with vertical fins are assembled to increase the heat transfer rate. Results show that 51369.5 kJ heat is saved in a charging-discharging cycle by introducing LTES tank to air separation system. 64.7% of waste heat in the exhaust air could be recovered based on waste heat criterion of 40 °C. Also worth noting that payback period of LTES tank is 2.3 years, and 25784.3 kg CO2 emission is reduced per year. The LTES demonstrates good performance when compared with other reported LTES for industrial application.

Suggested Citation

  • Fan, Yubin & Zhang, Chunwei & Jiang, Long & Zhang, Xuejun & Qiu, Limin, 2022. "Exploration on two-stage latent thermal energy storage for heat recovery in cryogenic air separation purification system," Energy, Elsevier, vol. 239(PB).
  • Handle: RePEc:eee:energy:v:239:y:2022:i:pb:s0360544221023598
    DOI: 10.1016/j.energy.2021.122111
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221023598
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2021.122111?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Du, Kun & Calautit, John & Wang, Zhonghua & Wu, Yupeng & Liu, Hao, 2018. "A review of the applications of phase change materials in cooling, heating and power generation in different temperature ranges," Applied Energy, Elsevier, vol. 220(C), pages 242-273.
    2. Peiró, Gerard & Gasia, Jaume & Miró, Laia & Cabeza, Luisa F., 2015. "Experimental evaluation at pilot plant scale of multiple PCMs (cascaded) vs. single PCM configuration for thermal energy storage," Renewable Energy, Elsevier, vol. 83(C), pages 729-736.
    3. Aneke, Mathew & Wang, Meihong, 2016. "Energy storage technologies and real life applications – A state of the art review," Applied Energy, Elsevier, vol. 179(C), pages 350-377.
    4. Cabeza, Luisa F. & de Gracia, Alvaro & Zsembinszki, Gabriel & Borri, Emiliano, 2021. "Perspectives on thermal energy storage research," Energy, Elsevier, vol. 231(C).
    5. Smirnova, Elena & Kot, Sebastian & Kolpak, Eugeny & Shestak, Viktor, 2021. "Governmental support and renewable energy production: A cross-country review," Energy, Elsevier, vol. 230(C).
    6. Pandiyarajan, V. & Chinna Pandian, M. & Malan, E. & Velraj, R. & Seeniraj, R.V., 2011. "Experimental investigation on heat recovery from diesel engine exhaust using finned shell and tube heat exchanger and thermal storage system," Applied Energy, Elsevier, vol. 88(1), pages 77-87, January.
    7. Miró, Laia & Brückner, Sarah & Cabeza, Luisa F., 2015. "Mapping and discussing Industrial Waste Heat (IWH) potentials for different countries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 51(C), pages 847-855.
    8. Zhang, Chunwei & Zhang, Xuejun & Qiu, Limin & Zhao, Yang, 2020. "Thermodynamic investigation of cascaded latent heat storage system based on a dynamic heat transfer model and DE algorithm," Energy, Elsevier, vol. 211(C).
    9. Zhang, Chunwei & Yu, Meng & Fan, Yubin & Zhang, Xuejun & Zhao, Yang & Qiu, Limin, 2020. "Numerical study on heat transfer enhancement of PCM using three combined methods based on heat pipe," Energy, Elsevier, vol. 195(C).
    10. Miró, Laia & Gasia, Jaume & Cabeza, Luisa F., 2016. "Thermal energy storage (TES) for industrial waste heat (IWH) recovery: A review," Applied Energy, Elsevier, vol. 179(C), pages 284-301.
    11. Heier, Johan & Bales, Chris & Martin, Viktoria, 2015. "Combining thermal energy storage with buildings – a review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 42(C), pages 1305-1325.
    12. Tian, Y. & Zhao, C.Y., 2013. "A review of solar collectors and thermal energy storage in solar thermal applications," Applied Energy, Elsevier, vol. 104(C), pages 538-553.
    13. Papadis, Elisa & Tsatsaronis, George, 2020. "Challenges in the decarbonization of the energy sector," Energy, Elsevier, vol. 205(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Bastida, Hector & De la Cruz-Loredo, Ivan & Ugalde-Loo, Carlos E., 2023. "Effective estimation of the state-of-charge of latent heat thermal energy storage for heating and cooling systems using non-linear state observers," Applied Energy, Elsevier, vol. 331(C).
    2. Chunwei Zhang & Dongdong Chai & Yubin Fan & Wenyun Zhang & Meng Yu & Zhenwu Wang & Long Jiang, 2022. "Numerical Analysis of Heat Transfer Behaviours of Melting Process for Ice Thermal Storage Based on Various Heat Source Configurations," Sustainability, MDPI, vol. 15(1), pages 1-18, December.
    3. Ding, Hongbing & Zhang, Yu & Sun, Chunqian & Yang, Yan & Wen, Chuang, 2022. "Numerical simulation of supersonic condensation flows using Eulerian-Lagrangian and Eulerian wall film models," Energy, Elsevier, vol. 258(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Li, Zhi & Lu, Yiji & Huang, Rui & Chang, Jinwei & Yu, Xiaonan & Jiang, Ruicheng & Yu, Xiaoli & Roskilly, Anthony Paul, 2021. "Applications and technological challenges for heat recovery, storage and utilisation with latent thermal energy storage," Applied Energy, Elsevier, vol. 283(C).
    2. Du, Kun & Calautit, John & Eames, Philip & Wu, Yupeng, 2021. "A state-of-the-art review of the application of phase change materials (PCM) in Mobilized-Thermal Energy Storage (M-TES) for recovering low-temperature industrial waste heat (IWH) for distributed heat," Renewable Energy, Elsevier, vol. 168(C), pages 1040-1057.
    3. Lu, Shilei & Lin, Quanyi & Xu, Bowen & Yue, Lu & Feng, Wei, 2023. "Thermodynamic performance of cascaded latent heat storage systems for building heating," Energy, Elsevier, vol. 282(C).
    4. Hamidi, E. & Ganesan, P.B. & Sharma, R.K. & Yong, K.W., 2023. "Computational study of heat transfer enhancement using porous foams with phase change materials: A comparative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    5. Jiang, Long & Gao, Jiao & Wang, Liwei & Wang, Ruzhu & Lu, Yiji & Roskilly, Anthony Paul, 2017. "Investigation on performance of multi-salt composite sorbents for multilevel sorption thermal energy storage," Applied Energy, Elsevier, vol. 190(C), pages 1029-1038.
    6. Miguel J. Prieto & Juan Á. Martínez & Rogelio Peón & Lourdes Á. Barcia & Fernando Nuño, 2017. "On the Convenience of Using Simulation Models to Optimize the Control Strategy of Molten-Salt Heat Storage Systems in Solar Thermal Power Plants," Energies, MDPI, vol. 10(7), pages 1-17, July.
    7. Alva, Guruprasad & Lin, Yaxue & Fang, Guiyin, 2018. "An overview of thermal energy storage systems," Energy, Elsevier, vol. 144(C), pages 341-378.
    8. Dacheng Li & Yulong Ding & Peilun Wang & Shuhao Wang & Hua Yao & Jihong Wang & Yun Huang, 2019. "Integrating Two-Stage Phase Change Material Thermal Storage for Cascaded Waste Heat Recovery of Diesel-Engine-Powered Distributed Generation Systems: A Case Study," Energies, MDPI, vol. 12(11), pages 1-20, June.
    9. Daniarta, Sindu & Nemś, Magdalena & Kolasiński, Piotr, 2023. "A review on thermal energy storage applicable for low- and medium-temperature organic Rankine cycle," Energy, Elsevier, vol. 278(PA).
    10. Rostami, Sara & Afrand, Masoud & Shahsavar, Amin & Sheikholeslami, M. & Kalbasi, Rasool & Aghakhani, Saeed & Shadloo, Mostafa Safdari & Oztop, Hakan F., 2020. "A review of melting and freezing processes of PCM/nano-PCM and their application in energy storage," Energy, Elsevier, vol. 211(C).
    11. Miró, Laia & Gasia, Jaume & Cabeza, Luisa F., 2016. "Thermal energy storage (TES) for industrial waste heat (IWH) recovery: A review," Applied Energy, Elsevier, vol. 179(C), pages 284-301.
    12. Bilardo, Matteo & Fraisse, Gilles & Pailha, Mickael & Fabrizio, Enrico, 2020. "Design and experimental analysis of an Integral Collector Storage (ICS) prototype for DHW production," Applied Energy, Elsevier, vol. 259(C).
    13. Wang, Huiru & Liu, Zhenyu & Wu, Huiying, 2017. "Entransy dissipation-based thermal resistance optimization of slab LHTES system with multiple PCMs arranged in a 2D array," Energy, Elsevier, vol. 138(C), pages 739-751.
    14. Palacios, Anabel & Elena Navarro, M. & Barreneche, Camila & Ding, Yulong, 2020. "Hybrid 3 in 1 thermal energy storage system – Outlook for a novel storage strategy," Applied Energy, Elsevier, vol. 274(C).
    15. Yupeng Feng & Xuhan Li & Haowen Wu & Chaoran Li & Man Zhang & Hairui Yang, 2023. "Critical Review of Ca(OH) 2 /CaO Thermochemical Energy Storage Materials," Energies, MDPI, vol. 16(7), pages 1-23, March.
    16. Li, T.X. & Xu, J.X. & Wu, D.L. & He, F. & Wang, R.Z., 2019. "High energy-density and power-density thermal storage prototype with hydrated salt for hot water and space heating," Applied Energy, Elsevier, vol. 248(C), pages 406-414.
    17. Jiang, Binfan & Xia, Dehong & Zhang, Huili & Pei, Hao & Liu, Xiangjun, 2020. "Effective waste heat recovery from industrial high-temperature granules: A Moving Bed Indirect Heat Exchanger with embedded agitation," Energy, Elsevier, vol. 208(C).
    18. Heidenthaler, Daniel & Leeb, Markus & Schnabel, Thomas & Huber, Hermann, 2021. "Comparative analysis of thermally activated building systems in wooden and concrete structures regarding functionality and energy storage on a simulation-based approach," Energy, Elsevier, vol. 233(C).
    19. Tan, Pepe & Lindberg, Patrik & Eichler, Kaia & Löveryd, Per & Johansson, Pär & Kalagasidis, Angela Sasic, 2020. "Thermal energy storage using phase change materials: Techno-economic evaluation of a cold storage installation in an office building," Applied Energy, Elsevier, vol. 276(C).
    20. Soares, N. & Bastos, J. & Pereira, L. Dias & Soares, A. & Amaral, A.R. & Asadi, E. & Rodrigues, E. & Lamas, F.B. & Monteiro, H. & Lopes, M.A.R. & Gaspar, A.R., 2017. "A review on current advances in the energy and environmental performance of buildings towards a more sustainable built environment," Renewable and Sustainable Energy Reviews, Elsevier, vol. 77(C), pages 845-860.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:239:y:2022:i:pb:s0360544221023598. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.