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Energy management and economic analysis for a fuel cell supercapacitor excavator

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  • Li, Tianyu
  • Huang, Lingtao
  • Liu, Huiying

Abstract

Fuel cell hybrid excavators (FCHEs) are an attractive long-term future option. This paper presents an approach for the energy management and economic analysis for an excavator powered by fuel cell and supercapacitor. The operating conditions and energy flows of a hydraulic excavator are analysed, the influence factors of the fuel cell stack (FCS) lifetime under the operating conditions are discussed. The marked load changes posed major challenges to the FCS performance, appropriate energy management strategies (EMSs) for FCHEs are indispensable. Three representative EMSs based on dynamic programming, Pontryagin's minimum principle, and model predictive control are developed, considering hydrogen consumption and FCS durability. Simulations performed in the MATLAB environment with cyclic loading of an excavator demonstrate the superiority of the proposed EMSs. With the introduction of restrictions on FCS power change, FCS durability can be improved. Economic analysis of the FCHE is proposed, which includes the effect of FCS and supercapacitor sizes on hydrogen consumption, and the use-cost at the present and in the future. It indicates that the sizes of FCS are the primary influence on the FCHE fuel economy. FCHEs will become increasingly attractive as costs fall.

Suggested Citation

  • Li, Tianyu & Huang, Lingtao & Liu, Huiying, 2019. "Energy management and economic analysis for a fuel cell supercapacitor excavator," Energy, Elsevier, vol. 172(C), pages 840-851.
  • Handle: RePEc:eee:energy:v:172:y:2019:i:c:p:840-851
    DOI: 10.1016/j.energy.2019.02.016
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    6. Daniele Beltrami & Paolo Iora & Laura Tribioli & Stefano Uberti, 2021. "Electrification of Compact Off-Highway Vehicles—Overview of the Current State of the Art and Trends," Energies, MDPI, vol. 14(17), pages 1-30, September.
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    8. Ioan-Sorin Sorlei & Nicu Bizon & Phatiphat Thounthong & Mihai Varlam & Elena Carcadea & Mihai Culcer & Mariana Iliescu & Mircea Raceanu, 2021. "Fuel Cell Electric Vehicles—A Brief Review of Current Topologies and Energy Management Strategies," Energies, MDPI, vol. 14(1), pages 1-29, January.
    9. Pedrayes, Joaquín F. & Melero, Manuel G. & Norniella, Joaquín G. & Cano, José M. & Cabanas, Manés F. & Orcajo, Gonzalo A. & Rojas, Carlos H., 2019. "A novel analytical solution for the calculation of temperature in supercapacitors operating at constant power," Energy, Elsevier, vol. 188(C).
    10. Baodi Zhang & Sheng Guo & Xin Zhang & Qicheng Xue & Lan Teng, 2020. "Adaptive Smoothing Power Following Control Strategy Based on an Optimal Efficiency Map for a Hybrid Electric Tracked Vehicle," Energies, MDPI, vol. 13(8), pages 1-25, April.
    11. Tri Cuong Do & Hoai Vu Anh Truong & Hoang Vu Dao & Cong Minh Ho & Xuan Dinh To & Tri Dung Dang & Kyoung Kwan Ahn, 2019. "Energy Management Strategy of a PEM Fuel Cell Excavator with a Supercapacitor/Battery Hybrid Power Source," Energies, MDPI, vol. 12(22), pages 1-24, November.
    12. Koubaa, Rayhane & Bacha, Seddik & Smaoui, Mariem & krichen, Lotfi, 2020. "Robust optimization based energy management of a fuel cell/ultra-capacitor hybrid electric vehicle under uncertainty," Energy, Elsevier, vol. 200(C).
    13. Guo, Xinru & Zhang, Houcheng, 2020. "Performance analyses of a combined system consisting of high-temperature polymer electrolyte membrane fuel cells and thermally regenerative electrochemical cycles," Energy, Elsevier, vol. 193(C).
    14. Mostafa Kermani & Erfan Shirdare & Saram Abbasi & Giuseppe Parise & Luigi Martirano, 2021. "Elevator Regenerative Energy Applications with Ultracapacitor and Battery Energy Storage Systems in Complex Buildings," Energies, MDPI, vol. 14(11), pages 1-16, June.
    15. Mostafa Kermani & Giuseppe Parise & Ben Chavdarian & Luigi Martirano, 2020. "Ultracapacitors for Port Crane Applications: Sizing and Techno-Economic Analysis," Energies, MDPI, vol. 13(8), pages 1-19, April.
    16. Tan, Lisha & He, Xiangyu & Xiao, Guangxin & Jiang, Mengjun & Yuan, Yulin, 2022. "Design and energy analysis of novel hydraulic regenerative potential energy systems," Energy, Elsevier, vol. 249(C).

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