IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v159y2018icp751-765.html
   My bibliography  Save this article

Multi-objective optimization of turbo-ORC systems for waste heat recovery on passenger car engines

Author

Listed:
  • Rosset, Kévin
  • Mounier, Violette
  • Guenat, Eliott
  • Schiffmann, Jürg

Abstract

Waste heat recovery from passenger car internal combustion engines by means of an organic Rankine cycle (ORC) system is promising for reducing CO2 emissions. In this study, different cycle configurations capable of converting waste heat from both coolant and exhaust gases are investigated based on different working fluid categories. Radial-inflow turbines are considered as expansion devices and corresponding isentropic efficiencies are evaluated based on a preliminary design map accounting for the effect of the pressure ratio. Mechanical losses resulting from the use of a gas-bearing-supported rotor driving a permanent magnet generator are also evaluated. In order to identify the turbo-ORC system design tradeoffs, constrained multi-variable and multi-objective optimizations are performed using an evolutionary algorithm. It is found that the optimal cycle configuration and working fluid depend on the available space in the vehicle and that the condenser is the most critical component for the ORC system integration. In addition, the most suitable working fluids for this application are characterized by (1) a boiling point close to the heat sink temperature, (2) a high critical pressure, and (3) a high molecular weight. The resulting optimal radial-inflow turbines are 10–33 mm in tip diameter and operate at 80–330 krpm.

Suggested Citation

  • Rosset, Kévin & Mounier, Violette & Guenat, Eliott & Schiffmann, Jürg, 2018. "Multi-objective optimization of turbo-ORC systems for waste heat recovery on passenger car engines," Energy, Elsevier, vol. 159(C), pages 751-765.
    • Handle: RePEc:eee:energy:v:159:y:2018:i:c:p:751-765
    DOI: 10.1016/j.energy.2018.06.193
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218312581
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.06.193?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, E.H. & Zhang, H.G. & Zhao, Y. & Fan, B.Y. & Wu, Y.T. & Mu, Q.H., 2012. "Performance analysis of a novel system combining a dual loop organic Rankine cycle (ORC) with a gasoline engine," Energy, Elsevier, vol. 43(1), pages 385-395.
    2. Lai, Ngoc Anh & Wendland, Martin & Fischer, Johann, 2011. "Working fluids for high-temperature organic Rankine cycles," Energy, Elsevier, vol. 36(1), pages 199-211.
    3. Atabani, A.E. & Badruddin, Irfan Anjum & Mekhilef, S. & Silitonga, A.S., 2011. "A review on global fuel economy standards, labels and technologies in the transportation sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4586-4610.
    4. Olmedo, Luis Eric & Mounier, Violette & Mendoza, Luis Carlos & Schiffmann, Jürg, 2018. "Dimensionless correlations and performance maps of scroll expanders for micro-scale Organic Rankine Cycles," Energy, Elsevier, vol. 156(C), pages 520-533.
    5. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    6. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    7. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    8. Vaja, Iacopo & Gambarotta, Agostino, 2010. "Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 35(2), pages 1084-1093.
    9. Horst, Tilmann Abbe & Rottengruber, Hermann-Sebastian & Seifert, Marco & Ringler, Jürgen, 2013. "Dynamic heat exchanger model for performance prediction and control system design of automotive waste heat recovery systems," Applied Energy, Elsevier, vol. 105(C), pages 293-303.
    10. Yang, Fubin & Zhang, Hongguang & Bei, Chen & Song, Songsong & Wang, Enhua, 2015. "Parametric optimization and performance analysis of ORC (organic Rankine cycle) for diesel engine waste heat recovery with a fin-and-tube evaporator," Energy, Elsevier, vol. 91(C), pages 128-141.
    11. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    12. Tang, Hao & Wu, Huagen & Wang, Xiaolin & Xing, Ziwen, 2015. "Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator," Energy, Elsevier, vol. 90(P1), pages 631-642.
    13. Grelet, Vincent & Reiche, Thomas & Lemort, Vincent & Nadri, Madiha & Dufour, Pascal, 2016. "Transient performance evaluation of waste heat recovery rankine cycle based system for heavy duty trucks," Applied Energy, Elsevier, vol. 165(C), pages 878-892.
    14. Alshammari, Fuhaid & Pesyridis, Apostolos & Karvountzis-Kontakiotis, Apostolos & Franchetti, Ben & Pesmazoglou, Yagos, 2018. "Experimental study of a small scale organic Rankine cycle waste heat recovery system for a heavy duty diesel engine with focus on the radial inflow turbine expander performance," Applied Energy, Elsevier, vol. 215(C), pages 543-555.
    15. Guillaume, Ludovic & Legros, Arnaud & Desideri, Adriano & Lemort, Vincent, 2017. "Performance of a radial-inflow turbine integrated in an ORC system and designed for a WHR on truck application: An experimental comparison between R245fa and R1233zd," Applied Energy, Elsevier, vol. 186(P3), pages 408-422.
    16. Yang, Fubin & Zhang, Hongguang & Song, Songsong & Bei, Chen & Wang, Hongjin & Wang, Enhua, 2015. "Thermoeconomic multi-objective optimization of an organic Rankine cycle for exhaust waste heat recovery of a diesel engine," Energy, Elsevier, vol. 93(P2), pages 2208-2228.
    17. Kim, Young Min & Shin, Dong Gil & Kim, Chang Gi & Cho, Gyu Baek, 2016. "Single-loop organic Rankine cycles for engine waste heat recovery using both low- and high-temperature heat sources," Energy, Elsevier, vol. 96(C), pages 482-494.
    18. Panesar, Angad Singh, 2017. "An innovative Organic Rankine Cycle system for integrated cooling and heat recovery," Applied Energy, Elsevier, vol. 186(P3), pages 396-407.
    19. Di Battista, D. & Mauriello, M. & Cipollone, R., 2015. "Waste heat recovery of an ORC-based power unit in a turbocharged diesel engine propelling a light duty vehicle," Applied Energy, Elsevier, vol. 152(C), pages 109-120.
    20. Mounier, Violette & Olmedo, Luis Eric & Schiffmann, Jürg, 2018. "Small scale radial inflow turbine performance and pre-design maps for Organic Rankine Cycles," Energy, Elsevier, vol. 143(C), pages 1072-1084.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yang, Jingye & Gao, Lei & Ye, Zhenhong & Hwang, Yunho & Chen, Jiangping, 2021. "Binary-objective optimization of latest low-GWP alternatives to R245fa for organic Rankine cycle application," Energy, Elsevier, vol. 217(C).
    2. Pili, Roberto & Bojer Jørgensen, Søren & Haglind, Fredrik, 2022. "Multi-objective optimization of organic Rankine cycle systems considering their dynamic performance," Energy, Elsevier, vol. 246(C).
    3. Zhang, Tao & Ma, Junhua & Zhou, Yanglin & Wang, Yongzhen & Chen, Qifang & Li, Xiaoping & Liu, Liuchen, 2021. "Thermo-economic analysis and optimization of ICE-ORC systems based on a splitter regulation," Energy, Elsevier, vol. 226(C).
    4. Shuozhuo Hu & Zhen Yang & Jian Li & Yuanyuan Duan, 2021. "A Review of Multi-Objective Optimization in Organic Rankine Cycle (ORC) System Design," Energies, MDPI, vol. 14(20), pages 1-36, October.
    5. Witanowski, Łukasz & Klonowicz, Piotr & Lampart, Piotr & Ziółkowski, Paweł, 2023. "Multi-objective optimization of the ORC axial turbine for a waste heat recovery system working in two modes: cogeneration and condensation," Energy, Elsevier, vol. 264(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    2. Zhou, Feng & Joshi, Shailesh N. & Rhote-Vaney, Raphael & Dede, Ercan M., 2017. "A review and future application of Rankine Cycle to passenger vehicles for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1008-1021.
    3. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    4. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    5. Jiménez-Arreola, Manuel & Wieland, Christoph & Romagnoli, Alessandro, 2019. "Direct vs indirect evaporation in Organic Rankine Cycle (ORC) systems: A comparison of the dynamic behavior for waste heat recovery of engine exhaust," Applied Energy, Elsevier, vol. 242(C), pages 439-452.
    6. Xu, Bin & Rathod, Dhruvang & Yebi, Adamu & Filipi, Zoran & Onori, Simona & Hoffman, Mark, 2019. "A comprehensive review of organic rankine cycle waste heat recovery systems in heavy-duty diesel engine applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 107(C), pages 145-170.
    7. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    8. Alklaibi, A.M. & Lior, N., 2021. "Waste heat utilization from internal combustion engines for power augmentation and refrigeration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    9. Yang, Fubin & Cho, Heejin & Zhang, Hongguang & Zhang, Jian, 2017. "Thermoeconomic multi-objective optimization of a dual loop organic Rankine cycle (ORC) for CNG engine waste heat recovery," Applied Energy, Elsevier, vol. 205(C), pages 1100-1118.
    10. Yang, Fubin & Zhang, Hongguang & Yu, Zhibin & Wang, Enhua & Meng, Fanxiao & Liu, Hongda & Wang, Jingfu, 2017. "Parametric optimization and heat transfer analysis of a dual loop ORC (organic Rankine cycle) system for CNG engine waste heat recovery," Energy, Elsevier, vol. 118(C), pages 753-775.
    11. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    12. Gaosheng Li & Hongguang Zhang & Fubin Yang & Songsong Song & Ying Chang & Fei Yu & Jingfu Wang & Baofeng Yao, 2016. "Preliminary Development of a Free Piston Expander–Linear Generator for Small-Scale Organic Rankine Cycle (ORC) Waste Heat Recovery System," Energies, MDPI, vol. 9(4), pages 1-18, April.
    13. Lion, Simone & Michos, Constantine N. & Vlaskos, Ioannis & Rouaud, Cedric & Taccani, Rodolfo, 2017. "A review of waste heat recovery and Organic Rankine Cycles (ORC) in on-off highway vehicle Heavy Duty Diesel Engine applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 691-708.
    14. Jiménez-Arreola, Manuel & Pili, Roberto & Wieland, Christoph & Romagnoli, Alessandro, 2018. "Analysis and comparison of dynamic behavior of heat exchangers for direct evaporation in ORC waste heat recovery applications from fluctuating sources," Applied Energy, Elsevier, vol. 216(C), pages 724-740.
    15. Domingues, António & Santos, Helder & Costa, Mário, 2013. "Analysis of vehicle exhaust waste heat recovery potential using a Rankine cycle," Energy, Elsevier, vol. 49(C), pages 71-85.
    16. Choi, Byung Chul & Kim, Young Min, 2013. "Thermodynamic analysis of a dual loop heat recovery system with trilateral cycle applied to exhaust gases of internal combustion engine for propulsion of the 6800 TEU container ship," Energy, Elsevier, vol. 58(C), pages 404-416.
    17. Tian, Yaming & Zhang, Hongguang & Li, Jian & Hou, Xiaochen & Zhao, Tenglong & Yang, Fubin & Xu, Yonghong & Wang, Xin, 2018. "Development and validation of a single-piston free piston expander-linear generator for a small-scale organic Rankine cycle," Energy, Elsevier, vol. 161(C), pages 809-820.
    18. Yang, Min-Hsiung, 2016. "Optimizations of the waste heat recovery system for a large marine diesel engine based on transcritical Rankine cycle," Energy, Elsevier, vol. 113(C), pages 1109-1124.
    19. Liu, Peng & Shu, Gequn & Tian, Hua & Wang, Xuan & Yu, Zhigang, 2018. "Alkanes based two-stage expansion with interheating Organic Rankine cycle for multi-waste heat recovery of truck diesel engine," Energy, Elsevier, vol. 147(C), pages 337-350.
    20. Fatigati, Fabio & Di Bartolomeo, Marco & Cipollone, Roberto, 2020. "On the effects of leakages in Sliding Rotary Vane Expanders," Energy, Elsevier, vol. 192(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:159:y:2018:i:c:p:751-765. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.