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Energy efficient design of regenerative shock absorbers for automotive suspensions: A multi-objective optimization framework

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Listed:
  • Puliti, Marco
  • Galluzzi, Renato
  • Tessari, Federico
  • Amati, Nicola
  • Tonoli, Andrea

Abstract

This study addresses the optimized design of electro-hydrostatic regenerative shock absorbers to enhance vibrational energy recovery in ground vehicles, aiming to reduce carbon footprint. The design strategy focuses on maximizing regeneration efficiency while minimizing actuator volume. Important trade-offs are considered as constraints, such as ride comfort and road holding. The approach employs a multi-objective evolutionary genetic algorithm, validated through numerical analysis, and applied to design a prototype. Experimental results show a peak regeneration efficiency of 45%, and simulations on a class-B vehicle indicate an average regenerated power of 101W per shock absorber, corresponding to a CO2 emission reduction of 5.25g/km.

Suggested Citation

  • Puliti, Marco & Galluzzi, Renato & Tessari, Federico & Amati, Nicola & Tonoli, Andrea, 2024. "Energy efficient design of regenerative shock absorbers for automotive suspensions: A multi-objective optimization framework," Applied Energy, Elsevier, vol. 358(C).
    • Handle: RePEc:eee:appene:v:358:y:2024:i:c:s0306261923019062
    DOI: 10.1016/j.apenergy.2023.122542
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    References listed on IDEAS

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    1. Massimo Rundo, 2017. "Models for Flow Rate Simulation in Gear Pumps: A Review," Energies, MDPI, vol. 10(9), pages 1-32, August.
    2. Abdelkareem, Mohamed A.A. & Xu, Lin & Ali, Mohamed Kamal Ahmed & Elagouz, Ahmed & Mi, Jia & Guo, Sijing & Liu, Yilun & Zuo, Lei, 2018. "Vibration energy harvesting in automotive suspension system: A detailed review," Applied Energy, Elsevier, vol. 229(C), pages 672-699.
    3. Zhang, Ran & Wang, Xu & Al Shami, Elie & John, Sabu & Zuo, Lei & Wang, Chun H., 2018. "A novel indirect-drive regenerative shock absorber for energy harvesting and comparison with a conventional direct-drive regenerative shock absorber," Applied Energy, Elsevier, vol. 229(C), pages 111-127.
    4. Zhang, Zutao & Zhang, Xingtian & Chen, Weiwu & Rasim, Yagubov & Salman, Waleed & Pan, Hongye & Yuan, Yanping & Wang, Chunbai, 2016. "A high-efficiency energy regenerative shock absorber using supercapacitors for renewable energy applications in range extended electric vehicle," Applied Energy, Elsevier, vol. 178(C), pages 177-188.
    5. Galluzzi, Renato & Xu, Yijun & Amati, Nicola & Tonoli, Andrea, 2018. "Optimized design and characterization of motor-pump unit for energy-regenerative shock absorbers," Applied Energy, Elsevier, vol. 210(C), pages 16-27.
    6. Zhang, Yuxin & Chen, Hong & Guo, Konghui & Zhang, Xinjie & Eben Li, Shengbo, 2017. "Electro-hydraulic damper for energy harvesting suspension: Modeling, prototyping and experimental validation," Applied Energy, Elsevier, vol. 199(C), pages 1-12.
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