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Electro-hydraulic damper for energy harvesting suspension: Modeling, prototyping and experimental validation

Author

Listed:
  • Zhang, Yuxin
  • Chen, Hong
  • Guo, Konghui
  • Zhang, Xinjie
  • Eben Li, Shengbo

Abstract

This paper presents an electro-hydraulic semi-active damper to harvest the suspension kinetic energy for the purpose of further improving the fuel efficiency of off-road vehicles. This regenerative damper can transform the reciprocating suspension vibration into unidirectional generator rotation, and meanwhile achieve approximately asymmetric rebound/compression damping force in a wide controllable region. The working mechanism of this new damper is first elaborated, and then its dynamic model is mathematically derived based on the first-principle analysis of hydraulic and electric components. A prototyping damper is designed and manufactured, and a series of experimental tests are conducted to demonstrate its effectiveness to generate the damping characteristic and energy harvesting capability.

Suggested Citation

  • Zhang, Yuxin & Chen, Hong & Guo, Konghui & Zhang, Xinjie & Eben Li, Shengbo, 2017. "Electro-hydraulic damper for energy harvesting suspension: Modeling, prototyping and experimental validation," Applied Energy, Elsevier, vol. 199(C), pages 1-12.
    • Handle: RePEc:eee:appene:v:199:y:2017:i:c:p:1-12
    DOI: 10.1016/j.apenergy.2017.04.085
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    References listed on IDEAS

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    Cited by:

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    2. Gao, Zepeng & Chen, Sizhong & Zhao, Yuzhuang & Liu, Zheng, 2019. "Numerical evaluation of compatibility between comfort and energy recovery based on energy flow mechanism inside electromagnetic active suspension," Energy, Elsevier, vol. 170(C), pages 521-536.
    3. Chongchong Li & Changyu Zhou & Jiangyong Xiong, 2023. "New Method to Coordinate Vibration Energy Regeneration and Dynamic Performance of In-Wheel Motor Electrical Vehicles," Energies, MDPI, vol. 16(7), pages 1-18, March.
    4. Zhou, Ran & Yan, Mingyin & Sun, Feng & Jin, Junjie & Li, Qiang & Xu, Fangchao & Zhang, Ming & Zhang, Xiaoyou & Nakano, Kimihiko, 2022. "Experimental validations of a magnetic energy-harvesting suspension and its potential application for self-powered sensing," Energy, Elsevier, vol. 239(PC).
    5. Abdelkareem, Mohamed A.A. & Xu, Lin & Ali, Mohamed Kamal Ahmed & Elagouz, Ahmed & Mi, Jia & Guo, Sijing & Liu, Yilun & Zuo, Lei, 2018. "Vibration energy harvesting in automotive suspension system: A detailed review," Applied Energy, Elsevier, vol. 229(C), pages 672-699.
    6. Lingbo Li & Guoliang Hu & Lifan Yu & Haonan Qi, 2021. "Development and Performance Analysis of a New Self-Powered Magnetorheological Damper with Energy-Harvesting Capability," Energies, MDPI, vol. 14(19), pages 1-22, September.
    7. Abdelkareem, Mohamed A.A. & Xu, Lin & Ali, Mohamed Kamal Ahmed & El-Daly, Abdel-Rahman B.M. & Hassan, Mohamed A. & Elagouz, Ahmed & Bo, Yang, 2019. "Analysis of the prospective vibrational energy harvesting of heavy-duty truck suspensions: A simulation approach," Energy, Elsevier, vol. 173(C), pages 332-351.
    8. Wang, Guohui & Yang, Yanan & Wang, Shuxin & Zhang, Hongwei & Wang, Yanhui, 2019. "Efficiency analysis and experimental validation of the ocean thermal energy conversion with phase change material for underwater vehicle," Applied Energy, Elsevier, vol. 248(C), pages 475-488.
    9. Galluzzi, Renato & Xu, Yijun & Amati, Nicola & Tonoli, Andrea, 2018. "Optimized design and characterization of motor-pump unit for energy-regenerative shock absorbers," Applied Energy, Elsevier, vol. 210(C), pages 16-27.
    10. Lincoln Bowen & Jordi Vinolas & José Luis Olazagoitia, 2019. "Design and Potential Power Recovery of Two Types of Energy Harvesting Shock Absorbers," Energies, MDPI, vol. 12(24), pages 1-19, December.
    11. Li, Hai & Zheng, Peng & Zhang, Tingsheng & Zou, Yingquan & Pan, Yajia & Zhang, Zutao & Azam, Ali, 2021. "A high-efficiency energy regenerative shock absorber for powering auxiliary devices of new energy driverless buses," Applied Energy, Elsevier, vol. 295(C).
    12. Jacek Caban & Jan Vrabel & Dorota Górnicka & Radosław Nowak & Maciej Jankiewicz & Jonas Matijošius & Marek Palka, 2023. "Overview of Energy Harvesting Technologies Used in Road Vehicles," Energies, MDPI, vol. 16(9), pages 1-32, April.
    13. Mingchun Liu & Feihong Gu & Juhua Huang & Changjiang Wang & Ming Cao, 2017. "Integration Design and Optimization Control of a Dynamic Vibration Absorber for Electric Wheels with In-Wheel Motor," Energies, MDPI, vol. 10(12), pages 1-23, December.
    14. Xueying Lv & Yanju Ji & Huanyu Zhao & Jiabao Zhang & Guanyu Zhang & Liu Zhang, 2020. "Research Review of a Vehicle Energy-Regenerative Suspension System," Energies, MDPI, vol. 13(2), pages 1-14, January.
    15. Li, Shiying & Xu, Jun & Gao, Haonan & Tao, Tao & Mei, Xuesong, 2020. "Safety probability based multi-objective optimization of energy-harvesting suspension system," Energy, Elsevier, vol. 209(C).
    16. Umid Jamolov & Francesco Peccini & Giovanni Maizza, 2022. "Multiphysics Design of an Automotive Regenerative Eddy Current Damper," Energies, MDPI, vol. 15(14), pages 1-18, July.
    17. Zhang, Weijie & Wang, Guosheng & Guo, Yong, 2023. "Research on damping and energy recovery characteristics of a novel mechanical-electrical-hydraulic regenerative suspension system," Energy, Elsevier, vol. 271(C).
    18. Sathishkumar, P. & Wang, Ruochen & Yang, Lin & Thiyagarajan, J., 2021. "Energy harvesting approach to utilize the dissipated energy during hydraulic active suspension operation with comfort oriented control scheme," Energy, Elsevier, vol. 224(C).
    19. Jun-hui Zhang & Gan Liu & Ruqi Ding & Kun Zhang & Min Pan & Shihao Liu, 2019. "3D Printing for Energy-Saving: Evidence from Hydraulic Manifolds Design," Energies, MDPI, vol. 12(13), pages 1-21, June.
    20. Li, Shiying & Xu, Jun & Pu, Xiaohui & Tao, Tao & Gao, Haonan & Mei, Xuesong, 2019. "Energy-harvesting variable/constant damping suspension system with motor based electromagnetic damper," Energy, Elsevier, vol. 189(C).
    21. Long, Guimin & Ding, Fei & Zhang, Nong & Zhang, Jie & Qin, An, 2020. "Regenerative active suspension system with residual energy for in-wheel motor driven electric vehicle," Applied Energy, Elsevier, vol. 260(C).

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