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A new high-performance flat plate solar collector. Numerical modelling and experimental validation

Author

Listed:
  • Zheng, J.
  • Febrer, R.
  • Castro, J.
  • Kizildag, D.
  • Rigola, J.

Abstract

A new concept of flat plate solar collector (FPC) has been numerically studied for optimization purposes from an energetic and exergetic points of view. The highly efficient results have been achieved by adding transparent insulation materials (TIM) made of plastic and aerogel-silica in the cover. The optimum solution has been prototyped and successfully tested. The numerical simulation and the corresponding analysis are performed with a previously developed numerical simulation tool based on an in-house software platform (NEST). An optimization design has been done using this numerical simulation tool objected to higher performance at the (Tin−Tamb)/Ġ>0.074 range, and a new prototype is fabricated with low-cost materials found in the workshop. The final results are compared with previous prototypes that could collect between 2.5 and 1.4 times higher than standard collectors in summer and autumn, respectively. The new prototype has higher performance at (Tin−Tamb)/Ġ>0.074, which makes it competitive in a high-temperature range. Moreover, with the new layer of aerogel-silica, additional protection against overheating is achieved, as the temperatures of the plastic TIM are limited. The new prototype has higher energetic and exergetic efficiency at high-temperature areas, and the inlet temperature at optimized working conditions is higher than the previous prototype. Finally, the energy efficiency at (Tin−Tamb)/Ġ=0.08 could reach 55% and exergetic efficiency 8%. The manufacturing cost of the FPC prototype with TIM and aerogel-silica is about 160 euros per m2.

Suggested Citation

  • Zheng, J. & Febrer, R. & Castro, J. & Kizildag, D. & Rigola, J., 2024. "A new high-performance flat plate solar collector. Numerical modelling and experimental validation," Applied Energy, Elsevier, vol. 355(C).
    • Handle: RePEc:eee:appene:v:355:y:2024:i:c:s0306261923015854
    DOI: 10.1016/j.apenergy.2023.122221
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    References listed on IDEAS

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    1. Kessentini, Hamdi & Castro, Jesus & Capdevila, Roser & Oliva, Assensi, 2014. "Development of flat plate collector with plastic transparent insulation and low-cost overheating protection system," Applied Energy, Elsevier, vol. 133(C), pages 206-223.
    2. Martinopoulos, G. & Missirlis, D. & Tsilingiridis, G. & Yakinthos, K. & Kyriakis, N., 2010. "CFD modeling of a polymer solar collector," Renewable Energy, Elsevier, vol. 35(7), pages 1499-1508.
    3. Khamis Mansour, M., 2013. "Thermal analysis of novel minichannel-based solar flat-plate collector," Energy, Elsevier, vol. 60(C), pages 333-343.
    4. Farahat, S. & Sarhaddi, F. & Ajam, H., 2009. "Exergetic optimization of flat plate solar collectors," Renewable Energy, Elsevier, vol. 34(4), pages 1169-1174.
    5. Jafarkazemi, Farzad & Ahmadifard, Emad, 2013. "Energetic and exergetic evaluation of flat plate solar collectors," Renewable Energy, Elsevier, vol. 56(C), pages 55-63.
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    Cited by:

    1. Guillermo Martínez-Rodríguez & Héctor H. Silviano-Mendoza & Amanda L. Fuentes-Silva & Juan-Carlos Baltazar, 2024. "Continuous Solar Thermal Energy Production Based on Critical Irradiance Levels for Industrial Applications," Energies, MDPI, vol. 17(5), pages 1-17, February.
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