Digital twin of a MWh-scale grid battery system for efficiency and degradation analysis

Large-scale grid-connected lithium-ion batteries are increasingly being deployed to support renewable energy roll-out on the power grid. These battery systems consist of thousands of individual cells and various ancillary systems for monitoring and control. Although many studies have focused on the behaviour of single lithium-ion cells, the impact of system design choices and ancillary system controls on long-term degradation and efficiency of these systems, containing thousands of cells, has rarely been considered in detail. Here, we simulate a 1MWh grid battery system consisting of 18,900 individual cells, each represented by a separate electrochemical model, as well as the thermal management system and power electronic converters. Simulations of the impact of cell-to-cell variability, thermal effects, and degradation effects were run for up to 10,000 cycles and 10 years. It is shown that electrical contact resistances and cell-to-cell variations in initial capacity and resistance have a smaller effect on performance than previously thought. Instead, the variation in degradation rate of individual cells dominates the system behaviour over the lifetime. The importance of careful thermal management system control is demonstrated, with proportional control improving overall efficiency by 5%-pts over on–off methods, also increasing the total usable energy of the battery by 5%-pts after 10 years.