IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v332y2023ics0306261922018086.html
   My bibliography  Save this article

Thermal modeling and controller design of an alkaline electrolysis system under dynamic operating conditions

Author

Listed:
  • Qi, Ruomei
  • Li, Jiarong
  • Lin, Jin
  • Song, Yonghua
  • Wang, Jiepeng
  • Cui, Qiangqiang
  • Qiu, Yiwei
  • Tang, Ming
  • Wang, Jian

Abstract

Thermal management is vital for the efficient and safe operation of alkaline electrolysis systems. Traditional alkaline electrolysis systems use simple proportional–integral–differentiation (PID) controllers to maintain the stack temperature near the rated value. However, in renewable-to-hydrogen scenarios, the stack temperature is disturbed by load fluctuations, and the temperature overshoot phenomenon occurs which can exceed the upper limit and harm the stack. This paper focuses on the thermal modeling and controller design of an alkaline electrolysis system under dynamic operating conditions. A control-oriented thermal model is established in the form of a third-order time-delay process, which is used for simulation and controller design. Based on this model, we propose two novel controllers to reduce temperature overshoot: one is a current feed-forward PID controller (PID-I), the other is a model predictive controller (MPC). Their performances are tested on a lab-scale system and the experimental results are satisfying: the temperature overshoot is reduced by 2.2 °C with the PID-I controller, and no obvious overshoot is observed with the MPC controller. Furthermore, the thermal dynamic performance of an MW-scale alkaline electrolysis system is analyzed by simulation, which shows that the temperature overshoot phenomenon is more general in large systems. The proposed method allows for higher temperature set points which can improve system efficiency by 1%.

Suggested Citation

  • Qi, Ruomei & Li, Jiarong & Lin, Jin & Song, Yonghua & Wang, Jiepeng & Cui, Qiangqiang & Qiu, Yiwei & Tang, Ming & Wang, Jian, 2023. "Thermal modeling and controller design of an alkaline electrolysis system under dynamic operating conditions," Applied Energy, Elsevier, vol. 332(C).
    • Handle: RePEc:eee:appene:v:332:y:2023:i:c:s0306261922018086
    DOI: 10.1016/j.apenergy.2022.120551
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261922018086
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2022.120551?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Olivier, Pierre & Bourasseau, Cyril & Bouamama, Pr. Belkacem, 2017. "Low-temperature electrolysis system modelling: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 280-300.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Qiu, Xiaoyan & Zhang, Hang & Qiu, Yiwei & Zhou, Yi & Zang, Tianlei & Zhou, Buxiang & Qi, Ruomei & Lin, Jin & Wang, Jiepeng, 2023. "Dynamic parameter estimation of the alkaline electrolysis system combining Bayesian inference and adaptive polynomial surrogate models," Applied Energy, Elsevier, vol. 348(C).
    2. Li, Jiarong & Yang, Bosen & Lin, Jin & Liu, Feng & Qiu, Yiwei & Xu, Yanhui & Qi, Ruomei & Song, Yonghua, 2024. "Two-layer energy management strategy for grid-integrated multi-stack power-to-hydrogen station," Applied Energy, Elsevier, vol. 367(C).
    3. Qiu, Yiwei & Zhou, Buxiang & Zang, Tianlei & Zhou, Yi & Chen, Shi & Qi, Ruomei & Li, Jiarong & Lin, Jin, 2023. "Extended load flexibility of utility-scale P2H plants: Optimal production scheduling considering dynamic thermal and HTO impurity effects," Renewable Energy, Elsevier, vol. 217(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sumit Sood & Om Prakash & Mahdi Boukerdja & Jean-Yves Dieulot & Belkacem Ould-Bouamama & Mathieu Bressel & Anne-Lise Gehin, 2020. "Generic Dynamical Model of PEM Electrolyser under Intermittent Sources," Energies, MDPI, vol. 13(24), pages 1-34, December.
    2. Marisol Cervantes-Bobadilla & Ricardo Fabricio Escobar-Jiménez & José Francisco Gómez-Aguilar & Jarniel García-Morales & Víctor Hugo Olivares-Peregrino, 2018. "Experimental Study on the Performance of Controllers for the Hydrogen Gas Production Demanded by an Internal Combustion Engine," Energies, MDPI, vol. 11(8), pages 1-15, August.
    3. Wang, Zhiming & Wang, Xueye & Chen, Zhichao & Liao, Zhirong & Xu, Chao & Du, Xiaoze, 2021. "Energy and exergy analysis of a proton exchange membrane water electrolysis system without additional internal cooling," Renewable Energy, Elsevier, vol. 180(C), pages 1333-1343.
    4. Gu, Xufei & Ying, Zhi & Zheng, Xiaoyuan & Dou, Binlin & Cui, Guomin, 2023. "Photovoltaic-based energy system coupled with energy storage for all-day stable PEM electrolytic hydrogen production," Renewable Energy, Elsevier, vol. 209(C), pages 53-62.
    5. Xue, Xiaodong & Han, Wei & Xin, Yu & Liu, Changchun & Jin, Hongguang & Wang, Xiaodong, 2023. "Proposal and energetic and exergetic evaluation of a hydrogen production system with synergistic conversion of coal and solar energy," Energy, Elsevier, vol. 283(C).
    6. Xin, Yu & Xing, Xueli & Li, Xiang & Hong, Hui, 2024. "A biomass–solar hybrid gasification system by solar pyrolysis and PV– Solid oxide electrolysis cell for sustainable fuel production," Applied Energy, Elsevier, vol. 356(C).
    7. Yang, Rui & Mohamed, Amira & Kim, Kibum, 2023. "Optimal design and flow-field pattern selection of proton exchange membrane electrolyzers using artificial intelligence," Energy, Elsevier, vol. 264(C).
    8. Jang, Dohyung & Cho, Hyun-Seok & Kang, Sanggyu, 2021. "Numerical modeling and analysis of the effect of pressure on the performance of an alkaline water electrolysis system," Applied Energy, Elsevier, vol. 287(C).
    9. Ibrahim, Omar S. & Singlitico, Alessandro & Proskovics, Roberts & McDonagh, Shane & Desmond, Cian & Murphy, Jerry D., 2022. "Dedicated large-scale floating offshore wind to hydrogen: Assessing design variables in proposed typologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 160(C).
    10. Liu, Hongwei & Ren, He & Gu, Yajing & Lin, Yonggang & Hu, Weifei & Song, Jiajun & Yang, Jinhong & Zhu, Zengxin & Li, Wei, 2023. "Design and on-site implementation of an off-grid marine current powered hydrogen production system," Applied Energy, Elsevier, vol. 330(PB).
    11. Aydin, Muhammed Iberia & Dincer, Ibrahim, 2022. "An assessment study on various clean hydrogen production methods," Energy, Elsevier, vol. 245(C).
    12. Sui, Jiyuan & Chen, Zhennan & Wang, Chen & Wang, Yueyang & Liu, Jianhong & Li, Wenjia, 2020. "Efficient hydrogen production from solar energy and fossil fuel via water-electrolysis and methane-steam-reforming hybridization," Applied Energy, Elsevier, vol. 276(C).
    13. Rouwenhorst, Kevin H.R. & Van der Ham, Aloijsius G.J. & Mul, Guido & Kersten, Sascha R.A., 2019. "Islanded ammonia power systems: Technology review & conceptual process design," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    14. Hu, Song & Guo, Bin & Ding, Shunliang & Yang, Fuyuan & Dang, Jian & Liu, Biao & Gu, Junjie & Ma, Jugang & Ouyang, Minggao, 2022. "A comprehensive review of alkaline water electrolysis mathematical modeling," Applied Energy, Elsevier, vol. 327(C).
    15. Aydin, Muhammed Iberia & Selcuk, Huseyin & Dincer, Ibrahim, 2022. "A photoelectrochemical reactor for ion separation and hydrogen production," Energy, Elsevier, vol. 256(C).
    16. Dang, Jian & Yang, Fuyuan & Li, Yangyang & Zhao, Yingpeng & Ouyang, Minggao & Hu, Song, 2022. "Experiments and microsimulation of high-pressure single-cell PEM electrolyzer," Applied Energy, Elsevier, vol. 321(C).
    17. Li, Jiarong & Yang, Bosen & Lin, Jin & Liu, Feng & Qiu, Yiwei & Xu, Yanhui & Qi, Ruomei & Song, Yonghua, 2024. "Two-layer energy management strategy for grid-integrated multi-stack power-to-hydrogen station," Applied Energy, Elsevier, vol. 367(C).
    18. Qureshi, Fazil & Yusuf, Mohammad & Kamyab, Hesam & Vo, Dai-Viet N. & Chelliapan, Shreeshivadasan & Joo, Sang-Woo & Vasseghian, Yasser, 2022. "Latest eco-friendly avenues on hydrogen production towards a circular bioeconomy: Currents challenges, innovative insights, and future perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    19. Ren, He & Liu, Hongwei & Gu, Yajing & Yang, Jinhong & Lin, Yonggang & Hu, Weifei & Li, Wei, 2024. "Design and simulation of an off-grid marine current-powered seawater desalination and hydrogen production system," Renewable Energy, Elsevier, vol. 227(C).
    20. Hernández-Gómez, Ángel & Ramirez, Victor & Guilbert, Damien & Saldivar, Belem, 2021. "Cell voltage static-dynamic modeling of a PEM electrolyzer based on adaptive parameters: Development and experimental validation," Renewable Energy, Elsevier, vol. 163(C), pages 1508-1522.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:332:y:2023:i:c:s0306261922018086. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.