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Mechanism of waste-heat recovery from slurry by scraped-surface heat exchanger

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  • Chen, Jingjing
  • Wu, Jiajun
  • Ji, Xiaoyan
  • Lu, Xiaohua
  • Wang, Changsong

Abstract

Waste-heat recovery from discharged slurries can improve the net raw biogas production in the bio-methane process in order to meet the demand for a next-generation of anaerobic digestion. In this study, a numerical model of a scraped-surface heat exchanger was proposed with the consideration of the complete and precise rheological behaviour of the slurry of animal manure for the first time for achieving highly efficient waste-heat recovery. The rheological model results were verified with new experimental data measured in this work. Subsequently, the convective heat-transfer coefficient of the scraped-surface heat exchanger was calculated numerically with the proposed numerical model, and the performance was determined. Then, the contributions of waste-heat recovery from the slurry to the biogas production using a general shell-and-tube heat exchanger and the scraped-surface heat exchanger were calculated quantitatively and compared. For the case of scraped-surface heat exchanger, the increase of net raw biogas production can be up to 8.53%, which indicates that there is a great potential to increase the net raw biogas production in the bio-methane process using a scraped-surface heat exchanger with low-cost equipment and a compactible structure.

Suggested Citation

  • Chen, Jingjing & Wu, Jiajun & Ji, Xiaoyan & Lu, Xiaohua & Wang, Changsong, 2017. "Mechanism of waste-heat recovery from slurry by scraped-surface heat exchanger," Applied Energy, Elsevier, vol. 207(C), pages 146-155.
    • Handle: RePEc:eee:appene:v:207:y:2017:i:c:p:146-155
    DOI: 10.1016/j.apenergy.2017.05.111
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    References listed on IDEAS

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    1. Silvestre, G. & Illa, J. & Fernández, B. & Bonmatí, A., 2014. "Thermophilic anaerobic co-digestion of sewage sludge with grease waste: Effect of long chain fatty acids in the methane yield and its dewatering properties," Applied Energy, Elsevier, vol. 117(C), pages 87-94.
    2. Zupančič, G.D. & Roš, M., 2003. "Heat and energy requirements in thermophilic anaerobic sludge digestion," Renewable Energy, Elsevier, vol. 28(14), pages 2255-2267.
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    3. Chen, Jingjing & Risberg, Mikael & Westerlund, Lars & Jansson, Urban & Lu, Xiaohua & Wang, Changsong & Ji, Xiaoyan, 2020. "A high efficient heat exchanger with twisted geometries for biogas process with manure slurry," Applied Energy, Elsevier, vol. 279(C).
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    5. Chen, Jingjing & Hai, Zhong & Lu, Xiaohua & Wang, Changsong & Ji, Xiaoyan, 2020. "Heat-transfer enhancement for corn straw slurry from biogas plants by twisted hexagonal tubes," Applied Energy, Elsevier, vol. 262(C).
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