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Environmental impacts and benefits of organic Rankine cycle power generation technology and wood pellet fuel exemplified by electric arc furnace steel industry

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  • Lin, Yi-Pin
  • Wang, Wen-Hsian
  • Pan, Shu-Yuan
  • Ho, Chang-Ching
  • Hou, Chin-Jen
  • Chiang, Pen-Chi

Abstract

Iron- and steel-mill manufacturing are the material- and energy-intensive industries in the world, accounting for 22% of total industrial energy use in 2011; thereby leading to significant carbon dioxide (CO2) emissions. In this study, the environmental impacts and benefits for the applications of organic Rankine cycle (ORC) power generation and wood pellet fuel in the electric arc furnace (EAF) steel industry were evaluated using a cradle-to-gate life-cycle approach. The business-as-usual scenario of the EAF manufacturing was first established, and then compared with the scenarios of ORC facility and wood pellet fuel. The system boundary of heavy fuel oil production includes resource extraction, refining and processing, and transportation. The inventory data used in life cycle assessment were gathered from the information of real plant operation. The results indicated that both the ORC facility and replacement of heavy fuel oil by wood pellet fuel can mitigate the environmental impacts on ecosystems, human health and resource depletion. The environmental benefits of integrating the ORC power generation in an EAF steelmaking plant were less than those of applying wood pellet fuel for reheating furnace. However, the benefit-cost ratio of ORC process was greater than that of wood pellet fuel because the capital, and operation and maintenance costs of ORC process were lower than that of wood pellet fuel process.

Suggested Citation

  • Lin, Yi-Pin & Wang, Wen-Hsian & Pan, Shu-Yuan & Ho, Chang-Ching & Hou, Chin-Jen & Chiang, Pen-Chi, 2016. "Environmental impacts and benefits of organic Rankine cycle power generation technology and wood pellet fuel exemplified by electric arc furnace steel industry," Applied Energy, Elsevier, vol. 183(C), pages 369-379.
    • Handle: RePEc:eee:appene:v:183:y:2016:i:c:p:369-379
    DOI: 10.1016/j.apenergy.2016.08.183
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    3. Steven Lecompte & Oyeniyi A. Oyewunmi & Christos N. Markides & Marija Lazova & Alihan Kaya & Martijn Van den Broek & Michel De Paepe, 2017. "Case Study of an Organic Rankine Cycle (ORC) for Waste Heat Recovery from an Electric Arc Furnace (EAF)," Energies, MDPI, vol. 10(5), pages 1-16, May.
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    5. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    6. Anna Stoppato & Alberto Benato, 2020. "Life Cycle Assessment of a Commercially Available Organic Rankine Cycle Unit Coupled with a Biomass Boiler," Energies, MDPI, vol. 13(7), pages 1-17, April.
    7. Aziz, Faraz & Salim, Mohammad Saad & Kim, Man-Hoe, 2019. "Performance analysis of high temperature cascade organic Rankine cycle coupled with water heating system," Energy, Elsevier, vol. 170(C), pages 954-966.
    8. Martín-Gamboa, Mario & Marques, Pedro & Freire, Fausto & Arroja, Luís & Dias, Ana Cláudia, 2020. "Life cycle assessment of biomass pellets: A review of methodological choices and results," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    9. Longyu Shi & Lingyu Liu & Bin Yang & Gonghan Sheng & Tong Xu, 2020. "Evaluation of Industrial Urea Energy Consumption (EC) Based on Life Cycle Assessment (LCA)," Sustainability, MDPI, vol. 12(9), pages 1-17, May.
    10. Maurizio Santin & Damiana Chinese & Onorio Saro & Alessandra De Angelis & Alberto Zugliano, 2019. "Carbon and Water Footprint of Energy Saving Options for the Air Conditioning of Electric Cabins at Industrial Sites," Energies, MDPI, vol. 12(19), pages 1-22, September.
    11. Gaylord Carrillo Caballero & Yulineth Cardenas Escorcia & Osvaldo José Venturini & Electo Eduardo Silva Lora & Anibal Alviz Meza & Luis Sebastián Mendoza Castellanos, 2023. "Unidimensional and 3D Analyses of a Radial Inflow Turbine for an Organic Rankine Cycle under Design and Off-Design Conditions," Energies, MDPI, vol. 16(8), pages 1-31, April.
    12. Matino, Ismael & Colla, Valentina & Baragiola, Stefano, 2017. "Quantification of energy and environmental impacts in uncommon electric steelmaking scenarios to improve process sustainability," Applied Energy, Elsevier, vol. 207(C), pages 543-552.
    13. Kallis, George & Roumpedakis, Tryfon C. & Pallis, Platon & Koutantzi, Zoi & Charalampidis, Antonios & Karellas, Sotirios, 2022. "Life cycle analysis of a waste heat recovery for marine engines Organic Rankine Cycle," Energy, Elsevier, vol. 257(C).
    14. Intaniwet, Akarin & Chaiyat, Nattaporn, 2017. "Levelized electricity costing per carbon dioxide intensity of an organic Rankine cycle by using a water hyacinth-municipal solid waste fuel," Energy, Elsevier, vol. 139(C), pages 76-88.
    15. Liping Li & Guiyue Du & Beibei Yan & Yuan Wang & Yingxin Zhao & Jianming Su & Hongyi Li & Yanfeng Du & Yunan Sun & Guanyi Chen & Wanqing Li & Thomas Helmer Pedersen, 2023. "Carbon Footprint Analysis of Sewage Sludge Thermochemical Conversion Technologies," Sustainability, MDPI, vol. 15(5), pages 1-16, February.

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    Keywords

    CO2; Organic Rankine cycle; Simapro; Biomass; Heavy fuel oil;
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