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Effect of different inner secondary-air vane angles on combustion characteristics of primary combustion zone for a down-fired 300-MWe utility boiler with overfire air

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  • Wang, Qingxiang
  • Chen, Zhichao
  • Che, Miaomiao
  • Zeng, Lingyan
  • Li, Zhengqi
  • Song, Minhang

Abstract

To achieve significant reductions in NOx emissions without increasing the levels of unburnt carbon in the fly ash, a new combustion system was applied to a 300-MWe Babcock & Wilcox (B&W) down-fired boiler installed with swirl burners. The unit featured introduced overfire air (OFA) and decreased outlet area of the inner and outer secondary-air ducts of the swirl burners. Full-scale measurements (adjusting the inner secondary-air vane angle to 35°, 45°, and 55°) revealed that the influence of the high-temperature recirculating region under the arch upon the combustion and NOx emission characteristics of the boiler is greater than that of the high-temperature flue gas entrained by the swirl burner itself. The ignition distance of the coal/air flow is reduced by at least 1.8m compared with that of the original combustion system. For the inner secondary-air vane angle of 35°, the coal/air flow ignites earlier than for the vane angles of 45° and 55°. The measurements of the gas species concentrations in the zone near the sidewall indicates that at inspection port 1, the coal flame of the burners does not spread across the entire furnace cross-section for all three vane angles; however, for the vane angle of 35° the flame is spread across the entire furnace cross-section at inspection port 2. For this optimal (35°) inner secondary-air vane angle, the NOx emissions and carbon content in the fly ash reached levels of 674mg/m3 (6% O2), and 11.4%, respectively, achieving a significant NOx reduction of 51.9% without increasing the levels of unburnt carbon in the fly ash.

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  • Wang, Qingxiang & Chen, Zhichao & Che, Miaomiao & Zeng, Lingyan & Li, Zhengqi & Song, Minhang, 2016. "Effect of different inner secondary-air vane angles on combustion characteristics of primary combustion zone for a down-fired 300-MWe utility boiler with overfire air," Applied Energy, Elsevier, vol. 182(C), pages 29-38.
    • Handle: RePEc:eee:appene:v:182:y:2016:i:c:p:29-38
    DOI: 10.1016/j.apenergy.2016.08.127
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    2. Kuang, Min & Yang, Guohua & Zhu, Qunyi & Ti, Shuguang & Wang, Zhenfeng, 2017. "Effect of burner location on flow-field deflection and asymmetric combustion in a 600MWe supercritical down-fired boiler," Applied Energy, Elsevier, vol. 206(C), pages 1393-1405.
    3. Yafei Zhang & Rui Luo & Yihua Dou & Qulan Zhou, 2018. "Combustion Characteristics and NO x Emission through a Swirling Burner with Adjustable Flaring Angle," Energies, MDPI, vol. 11(8), pages 1-14, August.
    4. Wang, Qingxiang & Chen, Zhichao & Han, Hui & Zeng, Lingyan & Li, Zhengqi, 2019. "Experimental characterization of anthracite combustion and NOx emission for a 300-MWe down-fired boiler with a novel combustion system: Influence of primary and vent air distributions," Applied Energy, Elsevier, vol. 238(C), pages 1551-1562.
    5. Chen, Zhichao & Wang, Qingxiang & Wang, Bingnan & Zeng, Lingyan & Che, Miaomiao & Zhang, Xin & Li, Zhengqi, 2017. "Anthracite combustion characteristics and NOx formation of a 300MWe down-fired boiler with swirl burners at different loads after the implementation of a new combustion system," Applied Energy, Elsevier, vol. 189(C), pages 133-141.
    6. Ling, Zhongqian & Ling, Bo & Kuang, Min & Li, Zhengqi & Lu, Ye, 2017. "Comparison of airflow, coal combustion, NOx emissions, and slagging characteristics among three large-scale MBEL down-fired boilers manufactured at different times," Applied Energy, Elsevier, vol. 187(C), pages 689-705.
    7. Ti, Shuguang & Chen, Zhichao & Li, Zhengqi & Kuang, Min & Xu, Guangyin & Lai, Jinping & Wang, Zhenfeng, 2018. "Influence of primary air cone length on combustion characteristics and NOx emissions of a swirl burner from a 0.5 MW pulverized coal-fired furnace with air staging," Applied Energy, Elsevier, vol. 211(C), pages 1179-1189.
    8. Choi, Minsung & Park, Yeseul & Li, Xinzhuo & Kim, Kibeom & Sung, Yonmo & Hwang, Taegam & Choi, Gyungmin, 2021. "Numerical evaluation of pulverized coal swirling flames and NOx emissions in a coal-fired boiler: Effects of co- and counter-swirling flames and coal injection modes," Energy, Elsevier, vol. 217(C).
    9. Fang, Neng & Li, Zhengqi & Xie, Cheng & Liu, Shuxuan & Zeng, Lingyan & Chen, Zhichao & Zhang, Bin, 2020. "The application of fly ash gasification for purifying the raw syngas in an industrial-scale entrained flow gasifier," Energy, Elsevier, vol. 195(C).
    10. Wang, Qingxiang & Chen, Zhichao & Wang, Jiaquan & Zeng, Lingyan & Zhang, Xin & Li, Xiaoguang & Li, Zhengqi, 2018. "Effects of secondary air distribution in primary combustion zone on combustion and NOx emissions of a large-scale down-fired boiler with air staging," Energy, Elsevier, vol. 165(PB), pages 399-410.
    11. Wang, Qingxiang & Chen, Zhichao & Wang, Liang & Zeng, Lingyan & Li, Zhengqi, 2018. "Application of eccentric-swirl-secondary-air combustion technology for high-efficiency and low-NOx performance on a large-scale down-fired boiler with swirl burners," Applied Energy, Elsevier, vol. 223(C), pages 358-368.
    12. Chen, Zhichao & Qiao, Yanyu & Guan, Shuo & Wang, Zhenwang & Zheng, Yu & Zeng, Lingyan & Li, Zhengqi, 2022. "Effect of inner and outer secondary air ratios on ignition, C and N conversion process of pulverized coal in swirl burner under sub-stoichiometric ratio," Energy, Elsevier, vol. 239(PD).

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