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Industrial-scale investigations of anthracite combustion characteristics and NOx emissions in a retrofitted 300 MWe down-fired utility boiler with swirl burners

Author

Listed:
  • Chen, Zhichao
  • Wang, Qingxiang
  • Zhang, Xiaoyan
  • Zeng, Lingyan
  • Zhang, Xin
  • He, Tao
  • Liu, Tao
  • Li, Zhengqi

Abstract

To burn anthracite and reduce NOx emissions, a new combustion system was applied to a 300 MWe Babcock & Wilcox (B&W) down-fired boiler that included overfire air (OFA) and a decreased flow area of the inner and outer secondary air ducts of the installed swirl burners. Industrial-scale measurements (adjusting OFA ratios from 15.4% to 22.6%) were conducted to evaluate the overall performance of the retrofitted boiler. The experimental results demonstrated that the new combustion system promoted coal/air flow ignition and combustion stability. When the OFA ratio was less than 19.7%, the influence of the burner secondary air ratio on coal/air flow ignition was greater than that of the recirculation region below the arches. The overall combustion level in the primary combustion zone depended on the oxygen content and the recirculation region in the lower furnace instead of the early or late ignition of the coal/air flow. Oxygen and carbon monoxide concentration measurements in the near-sidewall region revealed that the fullness degree of the coal flame varied under different OFA ratios. Considering both environmental and economic effects, 19.7% was chosen as the optimal OFA ratio, thereby achieving a significant NOx reduction of 47% without increasing carbon content in the fly ash.

Suggested Citation

  • Chen, Zhichao & Wang, Qingxiang & Zhang, Xiaoyan & Zeng, Lingyan & Zhang, Xin & He, Tao & Liu, Tao & Li, Zhengqi, 2017. "Industrial-scale investigations of anthracite combustion characteristics and NOx emissions in a retrofitted 300 MWe down-fired utility boiler with swirl burners," Applied Energy, Elsevier, vol. 202(C), pages 169-177.
    • Handle: RePEc:eee:appene:v:202:y:2017:i:c:p:169-177
    DOI: 10.1016/j.apenergy.2017.05.138
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    References listed on IDEAS

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    4. Wang, Qingxiang & Chen, Zhichao & Han, Hui & Zeng, Lingyan & Li, Zhengqi, 2019. "Experimental characterization of anthracite combustion and NOx emission for a 300-MWe down-fired boiler with a novel combustion system: Influence of primary and vent air distributions," Applied Energy, Elsevier, vol. 238(C), pages 1551-1562.
    5. Ma, Lun & Fang, Qingyan & Yin, Chungen & Wang, Huajian & Zhang, Cheng & Chen, Gang, 2019. "A novel corner-fired boiler system of improved efficiency and coal flexibility and reduced NOx emissions," Applied Energy, Elsevier, vol. 238(C), pages 453-465.
    6. Ti, Shuguang & Chen, Zhichao & Li, Zhengqi & Kuang, Min & Xu, Guangyin & Lai, Jinping & Wang, Zhenfeng, 2018. "Influence of primary air cone length on combustion characteristics and NOx emissions of a swirl burner from a 0.5 MW pulverized coal-fired furnace with air staging," Applied Energy, Elsevier, vol. 211(C), pages 1179-1189.
    7. Wang, Qingxiang & Chen, Zhichao & Wang, Jiaquan & Zeng, Lingyan & Zhang, Xin & Li, Xiaoguang & Li, Zhengqi, 2018. "Effects of secondary air distribution in primary combustion zone on combustion and NOx emissions of a large-scale down-fired boiler with air staging," Energy, Elsevier, vol. 165(PB), pages 399-410.
    8. Wang, Qingxiang & Chen, Zhichao & Wang, Liang & Zeng, Lingyan & Li, Zhengqi, 2018. "Application of eccentric-swirl-secondary-air combustion technology for high-efficiency and low-NOx performance on a large-scale down-fired boiler with swirl burners," Applied Energy, Elsevier, vol. 223(C), pages 358-368.
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