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Lot-Sizing and Lead-time Performance in a Manufacturing Cell

Author

Listed:
  • Uday S. Karmarkar

    (The Graduate School of Management, University of Rochester, Rochester, New York 14627)

  • Sham Kekre

    (Eastman Kodak Company, Rochester, New York 14650)

  • Sunder Kekre

    (The Graduate School of Industrial Administration, Carnegie-Mellon University, Pittsburgh, Pennsylvania 15213)

  • Susan Freeman

    (Eastman Kodak Company, Rochester, New York 14650)

Abstract

Many complex multi-item manufacturing shops have high levels of work-in-process because of queueing delays at machines and consequently long manufacturing lead times. These delays are directly related to lot sizes. Two alternative approaches applied to modeling a manufacturing cell---simulation and a novel analytical lot-sizing model (Q-LOTS)---provide very similar results and validate the analytical model.

Suggested Citation

  • Uday S. Karmarkar & Sham Kekre & Sunder Kekre & Susan Freeman, 1985. "Lot-Sizing and Lead-time Performance in a Manufacturing Cell," Interfaces, INFORMS, vol. 15(2), pages 1-9, April.
    • Handle: RePEc:inm:orinte:v:15:y:1985:i:2:p:1-9
    DOI: 10.1287/inte.15.2.1
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    Citations

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    Cited by:

    1. Thonemann, Ulrich W. & Bradley, James R., 2002. "The effect of product variety on supply-chain performance," European Journal of Operational Research, Elsevier, vol. 143(3), pages 548-569, December.
    2. Shambu, Girish & Suresh, Nallan C., 2000. "Performance of hybrid cellular manufacturing systems: A computer simulation investigation," European Journal of Operational Research, Elsevier, vol. 120(2), pages 436-458, January.
    3. McGee, Victor E. & Pyke, David F., 1996. "Periodic production scheduling at a fastener manufacturer," International Journal of Production Economics, Elsevier, vol. 46(1), pages 65-87, December.
    4. G-C Lee & Y-D Kim & J-G Kim & S-H Choi, 2003. "A dispatching rule-based approach to production scheduling in a printed circuit board manufacturing system," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 54(10), pages 1038-1049, October.
    5. Rong Yuan & Stephen C. Graves, 2016. "Setting optimal production lot sizes and planned lead times in a job shop," International Journal of Production Research, Taylor & Francis Journals, vol. 54(20), pages 6105-6120, October.
    6. Adacher, Ludovica & Cassandras, Christos G., 2014. "Lot size optimization in manufacturing systems: The surrogate method," International Journal of Production Economics, Elsevier, vol. 155(C), pages 418-426.
    7. De Toni, Alberto & Meneghetti, Antonella, 2000. "The production planning process for a network of firms in the textile-apparel industry," International Journal of Production Economics, Elsevier, vol. 65(1), pages 17-32, April.
    8. Radhakrishnan, Suresh & Balachandran, Kashi R., 2004. "Service capacity decision and incentive compatible cost allocation for reporting usage forecasts," European Journal of Operational Research, Elsevier, vol. 157(1), pages 180-195, August.
    9. Shafer, S. M. & Meredith, J. R. & Marsh, R. F., 1995. "A taxonomy for alternative equipment groupings in batch environments," Omega, Elsevier, vol. 23(4), pages 361-376, August.
    10. Van Nieuwenhuyse, Inneke & Vandaele, Nico & Rajaram, Kumar & Karmarkar, Uday S., 2007. "Buffer sizing in multi-product multi-reactor batch processes: Impact of allocation and campaign sizing policies," European Journal of Operational Research, Elsevier, vol. 179(2), pages 424-443, June.
    11. Soman, Chetan Anil & van Donk, Dirk Pieter & Gaalman, Gerard, 2004. "Combined make-to-order and make-to-stock in a food production system," International Journal of Production Economics, Elsevier, vol. 90(2), pages 223-235, July.
    12. Benjaafar, Saifallah, 1996. "Modeling and analysis of machine sharing in manufacturing systems," European Journal of Operational Research, Elsevier, vol. 91(1), pages 56-73, May.
    13. Soman, Chetan Anil & Donk, Dirk Pieter van & Gaalman, Gerard, 2002. "Combined make-to-order and make-to-stock in a food production system," Research Report 02A49, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    14. Kris Lieckens & Nico Vandaele, 2016. "Differential evolution to solve the lot size problem in stochastic supply chain management systems," Annals of Operations Research, Springer, vol. 242(2), pages 239-263, July.
    15. Tito Homem-de-Mello & Alexander Shapiro & Mark L. Spearman, 1999. "Finding Optimal Material Release Times Using Simulation-Based Optimization," Management Science, INFORMS, vol. 45(1), pages 86-102, January.
    16. Subba Rao, S. & Gunasekaran, A. & Goyal, S. K. & Martikainen, T., 1998. "Waiting line model applications in manufacturing," International Journal of Production Economics, Elsevier, vol. 54(1), pages 1-28, January.
    17. repec:dgr:rugsom:02a49 is not listed on IDEAS
    18. Huang, Shui-Mu & Su, Jack C.P., 2013. "Impact of product proliferation on the reverse supply chain," Omega, Elsevier, vol. 41(3), pages 626-639.
    19. Julia Pahl & Stefan Voß & David Woodruff, 2007. "Production planning with load dependent lead times: an update of research," Annals of Operations Research, Springer, vol. 153(1), pages 297-345, September.

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