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Improved Prediction Model and Utilization of Pump as Turbine for Excess Power Saving from Large Pumping System in Saudi Arabia

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  • Zeyad Al-Suhaibani

    (Mechanical Engineering Department, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia
    K.A.CARE Energy Research and Innovation Center at Riyadh, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia)

  • Syed Noman Danish

    (K.A.CARE Energy Research and Innovation Center at Riyadh, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia
    Sustainable Energy Technologies Center, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia)

  • Ziyad Saleh Al-Khalaf

    (Mechanical Engineering Department, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia)

  • Basharat Salim

    (Mechanical Engineering Department, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia)

Abstract

The throttling process is frequently encountered in many industrial practices utilizing Pressure Reducing Valves (PRVs). This process is typically used to control pressure and flow in pipeline networks. The practice of utilizing PRVs is considered simple and cheap in terms of installation cost and control. It dissipates the excess fluid energy that can be used for other purposes. This paper studies the feasibility of utilizing the Pump as Turbine (PAT) concept to partially recover the excess power dissipated from PRVs located at the discharge lines of refined product shipping pumps at one of the hydrocarbon distribution facilities in Saudi Arabia. Multiple PAT installation layouts have been studied to achieve this goal, selecting the optimum option to maximize the power recovery. The final selection of PAT was conducted to achieve a reasonable payback period. A new method for predicting the pump performance in reverse mode was developed depending on the manufacturer’s pump performance curves. The comparison of the proposed model with experimental data and previous models for three modes of operation reveals that the proposed model in this paper’s results either have the minimum deviation or the second minimum deviation out of all models. In the case of flow ratio prediction, the predicted deviation is merely 3.83%, −1.14%, and 1.35% in three modes of operation. For power prediction, the proposed model is the best and the only reliable model out of all with the least deviation of −7.48%, 0.07%, and −3.16% in three modes of operation. The economic analysis reveals the Capital Payback Time (CPP) for five optimum PATs is around 5 years. The new method was also validated against previous models showing more precise performance prediction of multistage centrifugal pumps running in turbine mode.

Suggested Citation

  • Zeyad Al-Suhaibani & Syed Noman Danish & Ziyad Saleh Al-Khalaf & Basharat Salim, 2023. "Improved Prediction Model and Utilization of Pump as Turbine for Excess Power Saving from Large Pumping System in Saudi Arabia," Sustainability, MDPI, vol. 15(2), pages 1-22, January.
    • Handle: RePEc:gam:jsusta:v:15:y:2023:i:2:p:1014-:d:1026565
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    References listed on IDEAS

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    1. Stefanizzi, M. & Filannino, D. & Capurso, T. & Camporeale, S.M. & Torresi, M., 2023. "Optimal hydraulic energy harvesting strategy for PaT installation in Water Distribution Networks," Applied Energy, Elsevier, vol. 344(C).

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