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Energy-Saving for Industrial Pneumatic Actuation Systems by Exhausted Air Reuse Based on a Constant Pressure Elastic Accumulator

Author

Listed:
  • Hongwang Du

    (Ship Electromechanical Equipment Institute, Dalian Maritime University, Dalian 116026, China)

  • Wei Liu

    (Ship Electromechanical Equipment Institute, Dalian Maritime University, Dalian 116026, China)

  • Xin Bian

    (Ship Electromechanical Equipment Institute, Dalian Maritime University, Dalian 116026, China)

  • Wei Xiong

    (Ship Electromechanical Equipment Institute, Dalian Maritime University, Dalian 116026, China)

Abstract

Exhausted air reuse is one of the most important energy-saving methods for pneumatic actuation systems. However, traditional exhausted air storage tanks have the disadvantages of unstable pressure and low energy density. To solve these problems, this paper presents an energy-saving method by exhausted air reuse for industrial pneumatic actuation systems based on a constant pressure elastic accumulator. Employing the hyperelastic mechanical properties of rubber, a constant pressure energy storage accumulator is designed and applied to a pneumatic circuit for exhausted air recovery and energy saving. In the circuit, the accumulator recovers exhausted air from a primary cylinder and supplies it to another secondary cylinder. Then the secondary cylinder no longer needs air supply from the air compressor to achieve the purpose of energy saving. The energy-saving mathematical model of the circuit is established using air consumption, and the system operation test bed is built to verify the energy-saving efficiency. Results show that the maximum energy-saving efficiency of the system is 54.1% under given working conditions, and the stability of the cylinder can be improved.

Suggested Citation

  • Hongwang Du & Wei Liu & Xin Bian & Wei Xiong, 2022. "Energy-Saving for Industrial Pneumatic Actuation Systems by Exhausted Air Reuse Based on a Constant Pressure Elastic Accumulator," Sustainability, MDPI, vol. 14(6), pages 1-13, March.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:6:p:3535-:d:773313
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    References listed on IDEAS

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    1. Leszczynski, J.S. & Grybos, D., 2019. "Compensation for the complexity and over-scaling in industrial pneumatic systems by the accumulation and reuse of exhaust air," Applied Energy, Elsevier, vol. 239(C), pages 1130-1141.
    2. Vladislav Blagojevic & Dragan Seslija & Slobodan Dudic & Sasa Randjelovic, 2020. "Energy Efficiency of Pneumatic Cylinder Control with Different Levels of Compressed Air Pressure and Clamping Cartridge," Energies, MDPI, vol. 13(14), pages 1-11, July.
    3. Aneke, Mathew & Wang, Meihong, 2016. "Energy storage technologies and real life applications – A state of the art review," Applied Energy, Elsevier, vol. 179(C), pages 350-377.
    4. Cummins, Joshua J. & Nash, Christopher J. & Thomas, Seth & Justice, Aaron & Mahadevan, Sankaran & Adams, Douglas E. & Barth, Eric J., 2017. "Energy conservation in industrial pneumatics: A state model for predicting energetic savings using a novel pneumatic strain energy accumulator," Applied Energy, Elsevier, vol. 198(C), pages 239-249.
    5. Van de Ven, James D., 2013. "Constant pressure hydraulic energy storage through a variable area piston hydraulic accumulator," Applied Energy, Elsevier, vol. 105(C), pages 262-270.
    6. Slobodan Dudić & Vule Reljić & Dragan Šešlija & Nikolina Dakić & Vladislav Blagojević, 2021. "Improving Energy Efficiency of Flexible Pneumatic Systems," Energies, MDPI, vol. 14(7), pages 1-17, March.
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    Cited by:

    1. Ryszard Dindorf & Jakub Takosoglu & Piotr Wos, 2023. "Review of Compressed Air Receiver Tanks for Improved Energy Efficiency of Various Pneumatic Systems," Energies, MDPI, vol. 16(10), pages 1-37, May.
    2. Hongwang Du & Xin Bian & Wei Xiong, 2022. "Energy Analysis and Verification of a Constant-Pressure Elastic-Strain Energy Accumulator Based on Exergy Method," Sustainability, MDPI, vol. 14(18), pages 1-14, September.

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