IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i7p3188-d1113496.html
   My bibliography  Save this article

Failure Detection Techniques on the Demand Side of Smart and Sustainable Compressed Air Systems: A Systematic Review

Author

Listed:
  • Massimo Borg

    (Department of Industrial and Manufacturing Engineering, Faculty of Engineering, University of Malta, 2080 Msida, Malta)

  • Paul Refalo

    (Department of Industrial and Manufacturing Engineering, Faculty of Engineering, University of Malta, 2080 Msida, Malta)

  • Emmanuel Francalanza

    (Department of Industrial and Manufacturing Engineering, Faculty of Engineering, University of Malta, 2080 Msida, Malta)

Abstract

The industrial sector is a crucial economic pillar, seeing annual increases in the production output. In the last few years, a greater emphasis has been placed on the efficient and sustainable use of resources within industry. The use of compressed air in this field is hence gaining interest. These systems have numerous benefits, such as relative low investment costs and reliability; however, they suffer from low-energy efficiency and are highly susceptible to faults. Conventional detection systems, such as ultrasonic leak detection, can be used to identify faults. However, these methods are time consuming, meaning that leakages are often left unattended, contributing to additional energy wastage. Studies published in this area often focus on the supply side rather than the demand side of pneumatic systems. This paper offers a novel review based on the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) methodology of fault detection methods on the demand side of compressed air systems, leading towards a comprehensive understanding of smart and sustainable pneumatic systems. Fifty-three studies were classified and reviewed under the following three areas: (a) demand parameters which help in identifying fault sources; (b) approaches taken to analyse the parametric data; and (c) the role of Artificial Intelligence (AI) in pneumatic fault monitoring systems. This review shows that fault detection on the demand side has received greater importance in the last five years and that data analysis is crucial for AI to be implemented correctly. Nevertheless, it is clear that further research in this sector is essential, in order to investigate more complex systems. It is envisaged that this study can promote the adoption of such systems, contributing to an energy-efficient and cost-effective industry.

Suggested Citation

  • Massimo Borg & Paul Refalo & Emmanuel Francalanza, 2023. "Failure Detection Techniques on the Demand Side of Smart and Sustainable Compressed Air Systems: A Systematic Review," Energies, MDPI, vol. 16(7), pages 1-36, March.
  • Handle: RePEc:gam:jeners:v:16:y:2023:i:7:p:3188-:d:1113496
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/7/3188/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/16/7/3188/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Wilkinson, Leland, 2006. "Revising the Pareto Chart," The American Statistician, American Statistical Association, vol. 60, pages 332-334, November.
    2. Doner, Nimeti & Ciddi, Kerem, 2022. "Regression analysis of the operational parameters and energy-saving potential of industrial compressed air systems," Energy, Elsevier, vol. 252(C).
    3. Vladislav Blagojevic & Dragan Seslija & Slobodan Dudic & Sasa Randjelovic, 2020. "Energy Efficiency of Pneumatic Cylinder Control with Different Levels of Compressed Air Pressure and Clamping Cartridge," Energies, MDPI, vol. 13(14), pages 1-11, July.
    4. Neale, James R. & Kamp, Peter J.J., 2009. "Compressed air system best practice programmes: What needs to change to secure long-term energy savings for New Zealand?," Energy Policy, Elsevier, vol. 37(9), pages 3400-3408, September.
    5. Cabello Eras, Juan José & Sagastume Gutiérrez, Alexis & Sousa Santos, Vladimir & Cabello Ulloa, Mario Javier, 2020. "Energy management of compressed air systems. Assessing the production and use of compressed air in industry," Energy, Elsevier, vol. 213(C).
    6. Tatiana Tucunduva Philippi Cortese & Jairo Filho Sousa de Almeida & Giseli Quirino Batista & José Eduardo Storopoli & Aaron Liu & Tan Yigitcanlar, 2022. "Understanding Sustainable Energy in the Context of Smart Cities: A PRISMA Review," Energies, MDPI, vol. 15(7), pages 1-38, March.
    7. Vittorini, Diego & Cipollone, Roberto, 2016. "Energy saving potential in existing industrial compressors," Energy, Elsevier, vol. 102(C), pages 502-515.
    8. Czopek, Dorota & Gryboś, Dominik & Leszczyński, Jacek & Wiciak, Jerzy, 2022. "Identification of energy wastes through sound analysis in compressed air systems," Energy, Elsevier, vol. 239(PB).
    9. Miriam Benedetti & Francesca Bonfà & Vito Introna & Annalisa Santolamazza & Stefano Ubertini, 2019. "Real Time Energy Performance Control for Industrial Compressed Air Systems: Methodology and Applications," Energies, MDPI, vol. 12(20), pages 1-28, October.
    10. Giacone, E. & Mancò, S., 2012. "Energy efficiency measurement in industrial processes," Energy, Elsevier, vol. 38(1), pages 331-345.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Gryboś, Dominik & Leszczyński, Jacek, 2023. "Exergy analysis of pressure reduction, back pressure and intermittent air supply configuration of utilization/expansion stage in compressed air systems," Energy, Elsevier, vol. 285(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gryboś, Dominik & Leszczyński, Jacek, 2023. "Exergy analysis of pressure reduction, back pressure and intermittent air supply configuration of utilization/expansion stage in compressed air systems," Energy, Elsevier, vol. 285(C).
    2. Doner, Nimeti & Ciddi, Kerem, 2022. "Regression analysis of the operational parameters and energy-saving potential of industrial compressed air systems," Energy, Elsevier, vol. 252(C).
    3. Czopek, Dorota & Gryboś, Dominik & Leszczyński, Jacek & Wiciak, Jerzy, 2022. "Identification of energy wastes through sound analysis in compressed air systems," Energy, Elsevier, vol. 239(PB).
    4. Gryboś, Dominik & Młynarczyk, Dorota & Leszczyński, Jacek & Wiciak, Jerzy, 2024. "Mitigation of noise pollution in compressed air installations through the use of an air collection system in the expansion process," Applied Energy, Elsevier, vol. 364(C).
    5. Hernan Hernandez-Herrera & Jorge I. Silva-Ortega & Vicente Leonel Mart nez Diaz & Zaid Garc a Sanchez & Gilberto Gonz lez Garc a & Sandra M. Escorcia & Habid E. Zarate, 2020. "Energy Savings Measures in Compressed Air Systems," International Journal of Energy Economics and Policy, Econjournals, vol. 10(3), pages 414-422.
    6. Benedetti, Miriam & Bonfa', Francesca & Bertini, Ilaria & Introna, Vito & Ubertini, Stefano, 2018. "Explorative study on Compressed Air Systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 227(C), pages 436-448.
    7. Cabello Eras, Juan José & Sagastume Gutiérrez, Alexis & Sousa Santos, Vladimir & Cabello Ulloa, Mario Javier, 2020. "Energy management of compressed air systems. Assessing the production and use of compressed air in industry," Energy, Elsevier, vol. 213(C).
    8. Fábio de Oliveira Neves & Henrique Ewbank & José Arnaldo Frutuoso Roveda & Andrea Trianni & Fernando Pinhabel Marafão & Sandra Regina Monteiro Masalskiene Roveda, 2022. "Economic and Production-Related Implications for Industrial Energy Efficiency: A Logistic Regression Analysis on Cross-Cutting Technologies," Energies, MDPI, vol. 15(4), pages 1-19, February.
    9. Elena Stefana & Paola Cocca & Filippo Marciano & Diana Rossi & Giuseppe Tomasoni, 2019. "A Review of Energy and Environmental Management Practices in Cast Iron Foundries to Increase Sustainability," Sustainability, MDPI, vol. 11(24), pages 1-18, December.
    10. Alizadeh, Reza & Gharizadeh Beiragh, Ramin & Soltanisehat, Leili & Soltanzadeh, Elham & Lund, Peter D., 2020. "Performance evaluation of complex electricity generation systems: A dynamic network-based data envelopment analysis approach," Energy Economics, Elsevier, vol. 91(C).
    11. Nunes, L.J.R. & Matias, J.C.O. & Catalão, J.P.S., 2015. "Analysis of the use of biomass as an energy alternative for the Portuguese textile dyeing industry," Energy, Elsevier, vol. 84(C), pages 503-508.
    12. Amir Abbas Shojaie & Sepideh Babaie & Emel Sayah & Davood Mohammaditabar, 2018. "Analysis and Prioritization of Green Health Suppliers Using Fuzzy ELECTRE Method with a Case Study," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 19(1), pages 39-52, March.
    13. Oleksandr Liaposhchenko & Dmytro Bondar & Marek Ochowiak & Ivan Pavlenko & Sylwia Włodarczak, 2024. "Modeling of Separation with Drying Processes for Compressed Air Using an Experimental Setup with Separation–Condensation and Throttling Devices," Energies, MDPI, vol. 17(13), pages 1-14, June.
    14. Gibb, Duncan & Johnson, Maike & Romaní, Joaquim & Gasia, Jaume & Cabeza, Luisa F. & Seitz, Antje, 2018. "Process integration of thermal energy storage systems – Evaluation methodology and case studies," Applied Energy, Elsevier, vol. 230(C), pages 750-760.
    15. Daniel Dasig Jr, 2017. "A frontier in organizational and business process innovation in service management through lean six sigma Kaizen project implementation," Journal of Administrative and Business Studies, Professor Dr. Usman Raja, vol. 3(6), pages 263-283.
    16. Salvatori, Simone & Benedetti, Miriam & Bonfà, Francesca & Introna, Vito & Ubertini, Stefano, 2018. "Inter-sectorial benchmarking of compressed air generation energy performance: Methodology based on real data gathering in large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 217(C), pages 266-280.
    17. Fleiter, Tobias & Schleich, Joachim & Ravivanpong, Ployplearn, 2012. "Adoption of energy-efficiency measures in SMEs—An empirical analysis based on energy audit data from Germany," Energy Policy, Elsevier, vol. 51(C), pages 863-875.
    18. Yi Song Liu & Tan Yigitcanlar & Mirko Guaralda & Kenan Degirmenci & Aaron Liu & Michael Kane, 2022. "Leveraging the Opportunities of Wind for Cities through Urban Planning and Design: A PRISMA Review," Sustainability, MDPI, vol. 14(18), pages 1-78, September.
    19. Muhammad Ali Raza & Komal Iqbal & Muhammad Aslam & Tahir Nawaz & Sajjad Haider Bhatti & Gideon Mensah Engmann, 2023. "Mixed Exponentially Weighted Moving Average—Moving Average Control Chart with Application to Combined Cycle Power Plant," Sustainability, MDPI, vol. 15(4), pages 1-17, February.
    20. Tobias Fleitera & Joachim Schleich & Ployplearn Ravivanpong, 2012. "Adoption of energy-efficiency measures in SMEs - An empirical analysis based on energy audit data," Post-Print hal-00805748, HAL.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:7:p:3188-:d:1113496. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.