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Ornamental Stone Processing Waste Incorporated in the Production of Mortars: Technological Influence and Environmental Performance Analysis

Author

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  • Pamella Inácio Moreira

    (Civil Engineering Laboratory, State University of the Northern Rio de Janeiro, Rio de Janeiro 28013-602, Brazil)

  • Josinaldo de Oliveira Dias

    (Forest and Wood Sciences Department, Federal University of Espírito Santo, Victoria 29075-910, Brazil)

  • Gustavo de Castro Xavier

    (Civil Engineering Laboratory, State University of the Northern Rio de Janeiro, Rio de Janeiro 28013-602, Brazil)

  • Carlos Maurício Vieira

    (Laboratory of Advanced Materials, State University of the Northern Rio de Janeiro, Rio de Janeiro 28013-602, Brazil)

  • Jonas Alexandre

    (Civil Engineering Laboratory, State University of the Northern Rio de Janeiro, Rio de Janeiro 28013-602, Brazil)

  • Sergio Neves Monteiro

    (Department of Material Sciences, Military Engineering Institute, Rio de Janeiro 22290-270, Brazil)

  • Rogério Pinto Ribeiro

    (São Carlos School of Engineering, University of São Paulo, São Paulo 13566-590, Brazil)

  • Afonso Rangel Garcez de Azevedo

    (Civil Engineering Laboratory, State University of the Northern Rio de Janeiro, Rio de Janeiro 28013-602, Brazil)

Abstract

The technological performance and environmental advantages of replacing sand by ornamental stone processing waste (OSPW) in the production of mortars for civil construction were studied. Technological properties associated with the standard consistency index, squeeze flow and bulk densities as well as the determination of water retention and calorimetry analysis were evaluated in the mortars’ fresh state, whereas capillarity tests as well as mechanical resistance by flexural and compression tests were determined in the hardened state for mortars incorporated with 10, 30 and 60 wt.% of OSPW substituting sand. Three different types of Portland Cements were considered in the incorporated mortars production. For these mortars environmental analysis, their corresponding life cycle assessment results were compared to that of conventional waste-free (0% OSPW) control mortar. It was found that the OPSW incorporation acts as nucleation sites favoring a hydration process, which culminates after 28 days of curing in the formation of more stable phases identified as hydrated calcium silicates by X-ray diffraction (XRD) amorphous halo. It was also revealed that both flexural and compression improved resistance for the incorporated mortars after 28 curing days. In particular, the calorimetry and XRD results explained the better mechanical resistance (12 MPa) of the 30 wt.% OSPW incorporated mortar, hardened with Portland Cement V, compared not only to the control, but also to the other incorporated mortars. As for the environmental analysis, the replacement of sand by OSPW contributed to the reduction in associated impacts in the categories of land use (−5%); freshwater eutrophication (−9%); marine eutrophication (−6%) and global warming (−5%).

Suggested Citation

  • Pamella Inácio Moreira & Josinaldo de Oliveira Dias & Gustavo de Castro Xavier & Carlos Maurício Vieira & Jonas Alexandre & Sergio Neves Monteiro & Rogério Pinto Ribeiro & Afonso Rangel Garcez de Azev, 2022. "Ornamental Stone Processing Waste Incorporated in the Production of Mortars: Technological Influence and Environmental Performance Analysis," Sustainability, MDPI, vol. 14(10), pages 1-24, May.
  • Handle: RePEc:gam:jsusta:v:14:y:2022:i:10:p:5904-:d:814635
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    References listed on IDEAS

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